脱盐水调试方案

亿鼎合成氨尿素项目（一期）脱盐水装置调试方案编制：审核：批准：北京中电加美环保科技有限公司二零一四年二月亿鼎合成氨尿素项目（一期）脱盐水装置调试方案2目录1概述...........................................................................................................................12调试目的及目标.......................................................................................................43设备规格及安装位置...............................................................................................74调试前的准备工作及组织措施.............................................................................115原水除盐水系统分步调试...................................................................................145.1加药系统的调试....................................................................................155.1.1配药量计算.........................................................................................155.1.2计量泵性能..........................................................................................215.2多介质过滤器的调试...................................................................................215.2.1多介质过滤器的调试运行步序..........................................................215.2.2调试指标..............................................................................................235.2.3多介质过滤器调试中的注意事项......................................................235.2.4调试前的准备......................................................................................235.3超滤装置的调试...........................................................................................235.3.1超滤运行前的准备..............................................................................235.3.2对超滤系统的检查..............................................................................245.3.3超滤膜元件的安装..............................................................................245.3.4超滤设备的运行.................................................................................255.4反渗透装置的调试.......................................................................................305.5除碳器的调试运行.......................................................................................375.6混床的调试运行...........................................................................................376工艺冷凝液系统分布调试.....................................................................................446.1板式换热器在调试........................................................................................446.2.除铁过滤器的调试运行................................................................................446.3阳离子交换器的调试....................................................................................486.4混合离子交换器的调试................................................................................527透平冷凝液系统分布调试.....................................................................................537.1除铁过滤器的调试........................................................................................537.2混合离子交换器系统....................................................................................538设备调试运行记录.................................................................................................538.1水泵安装验收记录表....................................................................................538.2阀门安装验收记录........................................................................................54亿鼎合成氨尿素项目（一期）脱盐水装置调试方案3项目名称：鄂尔多斯市亿鼎煤化工亿鼎合成氨尿素项目（一期）脱盐水装置项目负责人：赵树青主要工作人员：王东秦宁师恩昊编写：师恩昊初审：王东审核：总包单位北京中电加美环保科技有限公司施工单位河南华兴电力工程有限公司监理单位包头三河建设监理有限责任公司建设单位鄂尔多斯市亿鼎煤化工有限责任公司批准：总包单位北京中电加美环保科技有限公司施工单位河南华兴电力工程有限公司监理单位包头三河建设监理有限责任公司建设单位鄂尔多斯市亿鼎煤化工有限责任公司亿鼎合成氨尿素项目（一期）脱盐水装置调试方案4摘要本文主要讨论了鄂尔多斯市亿鼎煤化工亿鼎合成氨尿素项目（一期）脱盐水装置的整体调试方案，本项目脱盐水站共包含三个子系统，分别为：原水除盐水系统（连续出力750m3/h）、透平冷凝液处理系统（处理能力450m3/h）、工艺冷凝液处理系统（处理能力700m3/h），各工艺处理后的脱盐水作为锅炉补给水对外供出。整套方案主要阐述了工程概况、调试的目的及出水指标、设备规格及安装位置、调试前应具备的条件以及每套系统整体调试步序。关键词：锅炉补给水处理；调试；原水除盐水系统；透平冷凝液处理系统；工艺冷凝液处理系统。AbstractThispaperhasmainlydiscussedtheoveralldebuggingprogramoftheErdoscoalchemicalmillionmillionDingDingammoniaureaproject(a)waterdesalinationdevice,theprojectwaterdesalinationstationcontainsthreesubsystems,namely:rawwaterdemineralizedwatersystem(continuousoutputof750m3/h),theturbinecondensatetreatmentsystem(processingcapacity450m3/h),theprocesscondensatetreatmentsystem(processingcapacity700m3/h),thedesalinatedwaterafterthetreatmentprocessasboilerfeedwatertogiveoutoutside.Thewholepackageworksmainlyontheoverview,purposeandwaterindicatorscommissioning,equipmentspecificationsandinstallationlocation,theconditionbeforecommissioningandcommissioningeachsystemforthewholestepsequence.Keywords：make-upwatertreatment；debugprogram；rawwaterdemineralizedwatersystem；turbinecondensatetreatmentsystem；condensatetreatmentsystem；亿鼎合成氨尿素项目（一期）脱盐水装置调试方案11概述1.1工程概况本工程位于内蒙古鄂尔多斯市杭锦旗独贵塔拉镇工业园区库布其绿色清洁能源示范基地，由鄂尔多斯市亿鼎煤化工有限责任公司发包建设的亿鼎合成氨尿素项目（一期）脱盐水装置。该系统三部分来水包括原水、透平冷凝液和工艺冷凝液分别经分别采用三个子系统进行处理，经各工艺处理后的脱盐水作为锅炉补充水对外供出。工程主项代号：24201.2设计进水水质参数原水水质参数参见表1.1表1.1原水水质参数序号检测项目单位检测结果序号检测项目单位检测结果1K+mg/L43.414HCO3-mg/L161.452Na+15CO32-mg/L30.253Ca2+mg/L17.8816H2SO3mg/L12.714Mg2+mg/L28.1217PO43-mg/L—5Fe2+mg/L0.8018CO2mg/L0.006Fe3+mg/L1.0219总硬度mg/L7Al3+mg/L0.7520PH值9.268Cu2