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()样品(Sample)()小批量试产(PVT)(V)量产(ME)PartNumber/LatestChangeLevel(产品料号/最终产品版本)SupplierCode组织代码Size容量Frequency频率1原料名称materialnamePVC:CT40605BK001目测Visualcheck100%每批EachLot检验材料标识CheckMaterialMark2材质证明、RoHS报告certificationofmaterial、RoHSreportRoHs报告在有效期(1年)内ComplaywithRoHs供应商在AVL清单中TheSupplyisinAVL提供了该批次的出货报告Outgoingreportareprovidedeachlot目测Visualcheck100%每批EachLot核对RoHs报告有效期CheckRoHsReport核对AVL清单CheckAVIlist核对出货报告CheckoutgoingreportB原料储存Materialstore1原料储存Materialstore包装无破损,有效标识Nobrokenandhaveclearmark目测Visualcheck100%每批EachLot收料时检查checkwhenreceivingA收料ReceiveMaterialEvaluation/MeasurementTechnique评价/测量技术Sample(样本)ControlMethod控制方法No.序号Product产品SpecialChar.Class.特殊特性分类Machine,Device,Jig,ToolsforManufacturing(机器,装置夹具,工装等)Characteristics(特性)Process过程填写公司名称******控制计划王建丰A/2018/08/10N/AProduct/ProcessSpecification/Tolerance产品/过程规范/公差OtherApproval/Date(IfRequired)其他批准/日期(如需要)N/AMethod(方法)CustomerQualityApproval/Date(IfRequired)顾客品质批准/日期(如需要)N/AControlPlanNumber(工程图编号): N/A************Supplier/Plant(供应商/厂房)Part/ProcessNumber(过程编号)ProcessName/OperationDescription(过程名称/产品描述)DescriptionofChange变更说明OriginalRevision&Date制定日期Supplier/PlantApproval/Date组织/工厂批准日期2018/8/10PartName/Description(产品名称/描述)******LastRevision&Date修改日期CustomerEngineeringApproval/Date(IfRequired)顾客工程批准/日期(如需要)CoreTeam(小组核心成员)KeyContact/Phone(关键联络人/电话)C领料Issuethematerial叉车Forklift1材料名称及数量PartNameandQTY型号:PVC:CT40605BK001数量依生产工单需求Rawmaterials:PA66V2QTYaccordingtotheproductneeds核对领料单及实物checktheinforminginissueandrealobject100%每批EachLot领料记录Issuematerialrecord1烘料时间Daringtime烘料时间参考物性表Daringtime Materialpropertytable控制加料及开机时间Controlmaterialaddtimeandproductionstarttime每一次设定Eachsetting加料记录表Materialaddrecord2烘料温度Temperature烘料温度参考物性表Temperature Materialpropertytable温度显示计Temperaturegauge每一次设定Eachsetting加料记录表Materialaddrecord3材料名称及批号materialnameandlotNO型号:PVC:CT40605BK001/包装袋批号RTP:PA66V2/Lotnumberonpacking加料前确认包装Checkthepackagebeforeaddmaterial100%每次加料Eachtimeaddaterial加料记录表Materialaddrecord1成型参数injectionparameter参考《成型工艺表》Reforto《Standardinjectionparameter》依据标准工艺进行机器设定Settingaccordingtothesyandardinjectionparameter每一次设定Eachsetting自检与首件检验SelfcheckandFAI2模面清洁Clearingthemoludsurface保持模面清洁Keepthemouldsurfaceclearing无排气不良noventingproblem每4小时each4H定时清洁Cleantimely1模1shots每次开机Eachrunning首件检查FirstarticleinspectionOP100%check每批生产perlot注塑生产自检productself-insecption3外观Appearance客户外观标准与标准样品/工程图纸Customerappearancestandardandstandardsample/engineeringdrawings目视检查灯光:1000±200lux,距离300±50cm,10±5秒每PCS产品Visualcheckunder1000±200lux,distance300±50cm,10±5s/partE成型molding注塑机InjectionmachineD烘料Dryingmaterial烤箱或料筒Ovenorchargingbasket2H/5模IPQC每2小时each2H过程检查In-processInspection首件尺寸FirstDimension工程图纸重点星号尺寸影像测量仪/三坐标测量仪/卡尺/Pin规Imagemeasuringinstrument/threecoordinatemeasuringinstrument/caliper/Pingauge1模1shotFAI每次开机Eachrunning首件检查Firstarticleinspection过程尺寸ProcesscontrolDimension工程图纸重点星号尺寸影像测量仪/三坐标测量仪/卡尺/Pin规Imagemeasuringinstrument/threecoordinatemeasuringinstrument/caliper/Pingauge1模1shotIPQC每4小时each4H巡回检验Processcontrol全尺寸FullDimension工程图纸  Engineeringdrawings影像测量仪/三坐标测量仪/卡尺/Pin规Imagemeasuringinstrument/threecoordinatemeasuringinstrument/caliper/Pingauge1模1shot5million入库数量/enterwarehousequantityF入库检查FinalQulaityCotrol1外观Appearance客户外观标准与标准样品/工程图纸Customerappearancestandardandstandardsample/engineeringdrawings目视检查灯光:1000±200lux,距离300±50mm,10秒每PCS产品Visualcheckunder1000±200lux,distance300±50mm,10±5s/partC=0AQL0.4每批生产perlotFQC检查记录表100%check每批perlot注塑生产自检productself-insecption3外观Appearance客户外观标准与标准样品/工程图纸Customerappearancestandardandstandardsample/engineeringdrawings目视检查灯光:1000±200lux,距离300±50cm,10±5秒每PCS产品Visualcheckunder1000±200lux,distance300±50cm,10±5s/part目测Visualcheck包装方式,标签信息packagemethod,Lableinformation详见包装规范RefortopackinginstructionG包装/packing1E成型molding注塑机Injectionmachine4100%check每批eachlot最终检验FinalinspectionH产品储存Productstorage1产品放置防护ProductProtection按规定搬运,按区域放置,有效标识与防护,堆叠不高于规定Accordingtoprocedure目测Visualcheck100%每批eachlot1尺寸Dimension工程图纸重点星号尺寸影像测量仪/三坐标测量仪/卡尺/Pin规Imagemeasuringinstrument/threecoordinatemeasuringinstrument/caliper/Pingauge5PCS/每批5PCS/EachLot每批出货perlotOQC检查记录表2外观Appearance客户外观标准与标准样品/工程图纸Customerappearancestandardandstandardsample/engineeringdrawings目视检查灯光:1000±200lux,距离300±50mm,10秒每PCS产品Visualcheckunder1000±200lux,distance300±50mm,10±5s/partC=0AQL0.4OQC每批出货perlotOQC检查记录表3出货数量,包装规范,产品生产批号Shipmentquantity,packagingspecifications,productionbatchnumber出货数量符合出货通知单,包装方式符合包装规范,产品生产批号有可追溯性Shipmentquantityconformtothedeliverynote,packingconformstothepackagingspecifications,productionbatchnumberhavetraceability目测Visualcheck100%每批eachlot出货通知单包装规范DeliverynotePackagingspecification工具代码:V-卡尺,P-投影机,M-分厘卡,H-塞规,E-三次元,G-二次元,S-显微镜,B-高度规,D-锡炉,W-直尺,Q-硬度計,I-检具,P-PIN规,O-其他I出货检查OutgoingQualityControl目测Visualcheck包装方式,标签信息packagemethod,Lableinformation详见包装规范RefortopackinginstructionG包装/packing1隔离或MRBIsolationorMRB填写公司名称******控制计划N/AReactionPlan反应计划N/A通知采购退回供方或召开MRBInformbuyertoreturnthematerialorcallMRBCustomerQualityApproval/Date(IfRequired)顾客品质批准/日期(如需要)DescriptionofChange变更说明LastRevision&Date修改日期Cu

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