SAE-J928-2001-Electrical-Terminals.Pin-and-Recepta

SAETechnicalStandardsBoardRulesprovidethat:“ThisreportispublishedbySAEtoadvancethestateoftechnicalandengineeringsciences.Theuseofthisreportisentirelyvoluntary,anditsapplicabilityandsuitabilityforanyparticularuse,includinganypatentinfringementarisingtherefrom,isthesoleresponsibilityoftheuser.”SAEreviewseachtechnicalreportatleasteveryfiveyearsatwhichtimeitmaybereaffirmed,revised,orcancelled.SAEinvitesyourwrittencommentsandsuggestions.TOPLACEADOCUMENTORDER:[phone]FAX:[phone]SAEWEBADDRESS—PinandReceptacleTypeForeword—ThisDocumenthasalsochangedtocomplywiththenewSAETechnicalStandardsBoardformat.1.Scope—ThisSAEStandardcoversgeneralrequirementsandterminalinterfacedimensionsofvarioussizesofpinandreceptacletypeterminals.1.1GeneralRequirements—ThepinandreceptacletypeterminalslistedinthisSAEStandardmaybeusedforterminatingwireends,orforterminatingcircuitsondevicesotherthanwire.PerformancerequirementsforlowtensionwireterminalsarespecifiedinSAEJ163JAN74.Terminalsshallbefreefromburrs,corrosion,oranyforeignmatter,andshallbeofatemperthatwillpermitattachmenttowiresorcircuitsondeviceswithoutfracturingorcracking.Terminalsmaybeappliedtowirebycrimping,welding,swaging,soldering,oranycombinationthereofattheconductorgrip.Insulationgripsshallbeusedonallterminalsassembledto14gage(2mm2)andsmallerinsulatedwireexceptwhereusageprovidesothermeansofrelievingstrain.Thetype,thickness,andfinishofthemetalusedinfabricatingtheseterminalsmayvaryaccordingtotheendproductuse.ThedimensionsshowninTables1and2/Figures1and2areincludedtoassureproperfitsbetweenmanufacturingsources.Terminalsizesotherthanthoselistedarepermissible,providingtheymeetthegeneralrequirementsofthisstandardandtheperformancerequirementsofSAEJ163.Pinterminalsfabricatedfromrodorbarstockmustprovidesuitablesteppedinternaldiameterstofitthewireconductorsandinsulationconsistentwiththemethodbywhichtheyareattached.Insertionandremovalforcesarealsovariablesthatcanbeadjustedtofittheenduse.Itisrecommended,however,thatsingleconnectionswithindenturesshouldnotexceed67N(15lb)andmultipleconnectionswithoutindenturesshouldnotexceed31N(7lb)perconnection.SAEJ928RevisedNOV2001-2-FIGURE1—TYPEIPINTERMINALSFIGURE2—TYPEIIPINTERMINALSSAEJ928RevisedNOV2001-3-TABLE1—TYPEIPINTERMINALSNominaldiammNominalDiainSAEWireSizeRangeAMin(1)mm1.Minimuminsertionlength.NOTE—DetentFemale—Whenafemaledetentisrequired,thedetentofthereceptaclemustmatchtheHdimensionofthepin.AMin(1)inBMin(1)mmBMin(1)inCmmCinDNominalmmDNominalinENominalmmENominalinFNominalmmFNominalinGNominalmmGNominalinHmmHin3.960.1560.35–3.0mm2(22–12)8.70.348.70.344.04–3.940.159–0.1553.810.1503.730.1474.600.1810.860.0345.560.2194.570.1800.35–5.0mm2(22–10)10.20.4010.20.404.62–4.520.182–0.1784.420.174——————4.830.190TABLE2—TYPEIIPINTERMINALSNominaldiammNominalDiainSAEWireSizeRangeAMin(1)mm1.Minimuminsertionlength.AMin(1)inBMin(1)mmBMin(1)inCmmCinDNominalmmDNominalinENominalmmENominalinFNominalmmFNominalinGNominalmmGNominalin2.180.0860.35–2.0mm2(22–14)4.40.174.40.172.18–2.110.086–0.0832.030.080——————2.360.0930.35–2.0mm2(22–14)5.40.215.40.212.36–2.310.093–0.0912.180.0862.180.0863.400.1340.560.0223.960.1560.35–3.0mm2(22–12)5.10.205.10.204.04–3.910.159–0.1543.860.152——————SAEJ928RevisedNOV2001-4-2.References2.1ApplicablePublications—Thefollowingpublicationsformapartofthespecificationtotheextentspecifiedherein.Unlessotherwiseindicated,thelatestrevisionofSAEpublicationsshallapply.2.1.1SAEPUBLICATION—AvailablefromSAE,400CommonwealthDrive,Warrendale,PA15096-0001.SAEJ163JAN74—LowTensionWiringandCableTerminalsandSpliceClips3.Notes3.1MarginalIndicia—Thechangebar(l)locatedintheleftmarginisfortheconvenienceoftheuserinlocatingareaswheretechnicalrevisionshavebeenmadetothepreviousissueofthereport.An(R)symboltotheleftofthedocumenttitleindicatesacompleterevisionofthereport.PREPAREDBYTHESAEELECTRICALDISTRIBUTIONSYSTEMSSTANDARDSCOMMITTEESAEJ928RevisedNOV2001Rationale—PertheSAETechnicalStandardBoardformat,metricisfirstfollowedbyEnglishinparentheses.Thishasbeenchanged.RelationshipofSAEStandardtoISOStandard—Notapplicable.Application—ThisSAEStandardcoversgeneralrequirementsandterminalinterfacedimensionsofvarioussizesofpinandreceptacletypeterminals.ReferenceSectionSAEJ163JAN74—LowTensionWiringandCableTerminalsandSpliceClipsDevelopedbytheSAEElectricalDistributionSystemsStandardsCommittee