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I中国海洋石油总公司企业标准（具体名称还需请示胡总）海上平台钻机定期检验规则(征求意见第二稿)200×-××-×发布200×-××-××实施中国海洋石油总公司发布目录1范围··················································································································································12术语和定义······································································································································13海上平台钻机的检验管理··············································································································14临时检验··········································································································································25首次检验··········································································································································36年度检验··········································································································································37换证检验··········································································································································38延期检验··········································································································································39见证检验··········································································································································3附录A············································································································································4附录B············································································································································2参考文献·········································································································································II参考标准[1]海洋石油安全生产规定、海洋石油安全管理细则[2]SY/T5609-1999石油钻机型式与基本参数[3]SY/T6586-2003石油钻机现场安装及检验[4]SY/T5025-1999钻井和修井井架、底座规范[5]SY/T5531-1992石油钻机用转盘[6]SY/T6160-2008液压防喷器的检查与修理[7]SY/T5532-2002石油钻机用绞车[8]SY/T5527-2001石油钻机主要提升设备[9]SY/T6605-2004钻、修井吊具检验规范[10]SY/T5080-2004石油钻机和修井机用转盘[11]SY/T5035-2004吊环、吊卡、吊钳[12]SY/T5074-2004钻、修井动力钳[13]SY/T5112-2008钻井和采油提升设备规范[14]SYT5716-95石油钻机大修理通用技术条件[15]SY/T5530-2005石油钻机和修井机用水龙头[16]海上平台入级与建造规范[17]JB/T4730承压设备无损检测[18]APIRP9B-2005油田钢丝绳的应用、保养和使用的推荐方法[19]APIRP8B-2002提升设备的检查、保养、修理及大修的推荐作法。1海上平台钻机定期检验规则1范围本标准规定了海上平台钻机的钻井设备中涉及安全部分的定期检验规则。本标准适用于中国海洋石油总公司所属中国海域的平台钻机的定期检验。2术语和定义下列术语或定义适用于本标准。2.1首次检验FirstInspection首次检验是指新建造的海上平台钻机投入使用后按照本规则检定周期及检验内容进行的第一次检验。2.2定期检验PeriodicInspection定期检验是指为了确保海上平台钻机在检验周期内的安全而实施的检验，本规则中的定期检验包括年度检验和换证检验两种形式。2.3临时检验SpecialInspection临时检验是海上平台钻机的所有者及所有者代表在自检或日常检查中发现损坏或可疑状况的情况下，提出的临时性的专项或全面的检验。2.4年度检验AnnualInspection年度检验是指为了确保海上平台钻机在检验周期内的安全而实施的定期检验，检验周期为一年。2.5换证检验changecertificateInspection换证检验是指海上平台钻机每两年进行一次的定期检验。2.6见证检验witnessinspection见证检验是指海上平台钻机的所有者或所有者代表在海上平台钻机维修期间，检验机构对维修过程所达到的技术指标进行的检查。2.7延期检验postponementInspection海上平台钻机无法按照检定周期进行检验时，所有者及所有者代表可在规定时间内申请推迟进行，为此目的应提供一次总体检查，为延期检验。3海上平台钻机的检验管理3．1基本要求3.1.1海上平台钻机的所有者及所有者代表应按本标准要求向经国家安全生产监督管理总局认可的海洋石油专业设备检验机构申请对海上平台钻机进行定期检验，并获得相应的检验报告和证书。3.1.2从事海上平台钻机检验的人员，需由检验机构授权，无损检测人员需具备行业协会或等同机构授权的二级或以上检验资格。3.1.3在海上平台钻机进行检验的过程中，所使用的检验设备应处在检定周期内。3.1.4年度检验和换证检验规定的检验项目是保证海上平台钻机安全使用的最低要求，应在规定时间内完成。年度检验和换证检验的内容至少满足本标准附录A的要求。3.1.5临时检验和见证检验为海上平台钻机所有者及所有者代表在设备使用过程中的推荐做法，本规则中有特殊要求的除外。3.2文件资料管理海上平台钻机的所有者及所有者代表应建立设备的档案，档案应包括但不限于如下资料：a)完工资料；b)历次检验报告等相关检验资料；c)运行记录及日常检查记录；d)维修记录。3.3证书管理3.3.1专业检验机构应当保证检验（包括缺陷处理后的检验）质量，检验时必须有记录，检验后十五个工作日内出具报告，报告的格式应满足本标准附录B的要求。所有者及检验机构应将纸制检验报告保存两个换证检验周期。3.3.2年度检验合格出具综合检验报告，报告应当有检验、审核、批准三级签字；换证检验合格后出具综合检验报告，并签发海上平台钻机检验证书，证书签发人为检验机构授权签字人。4临时检验4.1临时检验可在以下情况下进行：4.1.1海上平台钻机运行发现可疑情况;4.1.2海上平台钻机静置时间超过三个月，建议经过检验再投入使用;4.1.3临时检验的内容可参照附录A。4.2海上平台钻机工作地点变更，必须进行临时检验检验合格方可投入使用，检验内容可参照附录A中的年度检验项目;4.3检验后提供相应的检验报告。35首次检验5.1新建平台钻机投入使用满三年时进行首次检验。5.2检验内容依照附录A中的要求。6年度检验6.1海上平台钻机首次检验后从下一年度开始进行年度检验。6.2年度检验应在到期日前十五天内完成。6.3年度检验的主要内容包括运行记录及日常维护记录的检查，并对附录A中所列内容进行检验。7换证检验7.1海上平台钻机首次检验后每两年进行一次换证检验。7.2换证检验应在证书到期日前1个月内完成。7.3海上平台钻机涉及生产、使用安全部分需重大修理或更换主要部件时，应按照换证检验要求进行检查，并进行相应功能试验，必要时可进行见证检验。7.4换证检验应在完成当年年度检验全部项目的基础上，再对附录A要求的换证检验项目进行检验。7.5进行换证检验的年度，当年的年度检验免除。8延期检验8.1本规则规定的2年度换证检验到期时，如海上平台钻机的所有者及所有者代表不能提供此项检验，经海上平台钻机的所有者及所有者代表申请可推迟进行，但最多不能超过3个月。为此目的应提供一次总体检查为延期检验;8.2延期检验的检验内容：8.2.1对海上平台钻机运行记录进行检查；8.2.2对附录A规定的设备进行外观检验。8.3年度检验需按本规则规定的检验周期内完成，不应延期。9见证检验9.1在海上平台钻机大修期间，对海上平台钻机的修理过程中涉及安全的部件可进行的监督检查。如在海上平台钻机涉及安全部件进行重大修理时，必要时可进行见证检验。9.2提供相应的检验报告。附录A（规范性附录）海上平台钻机定期检验内容表A.1海上平台钻机定期检验内容类别设备名称检验部位检验项目首次检验定期检验新钻机投用满3年年度检验换证检验钻井设备钻井绞车刹车1.检测刹车片磨损量、间隙●●2.刹车带本体进行无损检测●●刹车毂1.检测刹车毂磨损量●●2.本体进行无损检测●●3.冷却水管进行压力试验●●平衡梁1.曲柄、销、顶轮、复位弹簧外观检验●●2.曲柄无损检测●●3.调节螺栓无损检测●●盘刹系统1.外观检查●●2.刹车盘本体无损检测●●3.检测磨损量●●死绳固定器1.外观检查●●2.轴、轮无损检测●●3.锁紧螺栓检查●●4.底座无损检测●●防碰天车功能试验●●辅助刹车功能试验●●液压猫头1.整体外观检验●●2.底座无损检测●●驱动齿轮齿面无损检测●●转盘惯性刹车1.检测刹车片磨损量●●2.检测刹车毂磨损量●●底座1.外观检验●●2.焊缝无损检测●●井架井架和井架底座1.井架及二层台结构外观检验●●2.销子等连接件外观检验●●3.底座基座、支腿、井架支座、后台底座、人字支座等结构的外观检验●4.主结构焊缝无损检测●●天车天车1.外观检查●●2.紧固件检查●◎3.检测天车滑轮磨损量●◎●4.防脱绳装置检查●●5表A.1海上平台钻机定期检验内容（续）类别设备名称检验部位检验项目首次检验定期检验新钻机投用满3年年度检验换证检验海上平台钻机天车天车5.天车滑轮无损检测●●6.轴承摆动量检测●◎7.底座无损检测●●游动滑车游动滑车1.轮槽的磨损量检测●●2.轮缘表面无损检测●●3．检查螺母、紧固件●◎4.检测轴承摆动量●◎