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1,21,21.,,4000302.,,400021:,,,:;;;:TH16:1004132X(2007)18226305DevelopmentandKeyTechnologiesofAbrasiveBeltGrindingHuangYun1,2HuangZhi1,21.ChongqingUniversity,Chongqing,4000302.ChongqingMaterailSurfacePrecisionMachiningandWholeSetEquipmentsEngineeringResearchCenter,Chongqing,400021Abstract:Bycomparisonwiththegapofabrasivebeltgrindingtechniqueathomeandabroad,thesignificanceofabrasivebeltgrindingtechniquedevelopmentwasdescribed.Thekeytechnologiesondomesticbeltgrindingdevelopmentwereputforward,includingnewabrasivebeltprodutionandnewtechnology,thedevelopmentofhighprecisionandhighefficiencytopgradebeltgrinder,theestablish2mentofabrasivebeltgrindingmachinetechnicalstandard.Keywords:abrasivebeltgrinding;keytechnology;highspeedandhighefficiencygrinding;preci2sionmachining:200508300,,[1],,,1,2060,,,,,,,,3MNorton,HermesVSMKlingspor,DEER,,5m,,,,FMS[2],2070,,,,[3](3622),,,,,,,,2,,2.1,,24h,812h,SiCAl2O3,(),,2m,5m,,2.2,,,Ra010101025m;3201020m,,1020m,5m;,,,2.3,,,,,,2.4,3M870cm3/(cmmin),EmeersonElectric510mm,510,40Mn2415mm[4],,,,2.5,,20(),CAXNCCNC,FMS[5,6],,110,23,,3,,,53.1,,,[7O12],,4622181820079,,,,,3.2,5,(1),,;,,,(),(2),PVA,(3),,,(4),,,Norton(TG),,,,TG4,10,(5),,,,,,,,,,[13]3.3(1),(),,,,EmeersonElectric,,90kW,562215000r/min,,10000r/min,(2)CAD/CAE/CAT,,();,;6PLM,,(3),,,,,,CNCFMS,3.4,100m/s,20905060m/s[14],,,1540m/s,,,Ra010101025m[15],,,,,Ra0101m,W33.5,,,,,,,,4,,,,,,,21,:[1],.[M].:,1993.[2],.[C]//11.:,2001:41O46.[3],,.[J].,1999,4(2):330O333.[4]HuangY,HuangZ.ResearchontheHeavyAbra2siveBeltGrindingMachinetoReduceThicknessofEngineConnectingRodHead[J].KeyEngineeringMaterials,2005,304O305:436O440.[5]AutomatischeIBSPolisysMaschinen[EB/OL].(2005O04O06)[2005O06O08].=14.[6]RoboticFinishing[EB/OL].(2005O02O08)[2005O06O08].[7]JouraniA,DursaptM,HamdiH.EffectoftheBeltGrindingontheSurfaceTexture:ModelingoftheContactandAbrasiveWear[C]//15thInterna2tionalConferenceonWearofMaterials,SanDiego:WOMandElsevier,2005:1137O1143.[8]ZhangXiang,KuhlenkotterB,KneupnerK.AnIn2telligentModelfortheSignoriniContactProbleminBeltGrindingProcesses[C]//LectureNotesinArti2ficialIntelligence.MachineLearning.15thEuropeanConferenceonMachineLearning.Paris:ECML,2004:572O574.[9]SchwartzCJ,BahadurS.ObservationsontheGrindingofAluminawithVariationsinBeltSpeed,Load,SampleRotation,andGrindingFluids[C]//WearProcessesinManufacturing.Atlemta:ASMT,1999:13O30.[10]FengZhijing,ZhouXuan.BeltLeadingMechanismforInternalBeltGrinding[J].JournalofTsinghuaUniversity,1996,8(4):72O76.[11]MinoriNakayama,MamoruKudo.ExperimentalStudyonGrindingFluidsforAbrasiveBeltGrindingofStainlessSteel[J].JournalofJapanSocietyofLubrica2tionEngineers,1985,6(5):157O162.[12]NarayananVK.[M].,,,,.:,2002.[13],.[J].,2004,11(6):29O32.[14],,,.[J].,1999,2(3):39O42.[15]YanagiK,TsukaclaY,YamadaR.SurfaceTopog2raphyAssessmentofHigh-precisionCoatedAb2rasiveTapeandEstimationofitsMachiningPer2formance[J]//AnnalsoftheCIRP,1992,41:377O380.():,,1962,60,,1977,(a)(b)3(2197):[1]LuRS,LiYF,YuQ.On-LineMeasurementoftheStraightnessofSeamlessSteelPipesUsingMa2chineVisionTechnique[J].SensorsandActuators,2001,94(10):95O101.[2]YangMY,KwonO.CraterWearMeasurementUsingComputerVisionandAutomaticFocusing[J].JournalofMaterialsProcessingTechnology,1996,58(4):362O367.[3]KuradaS,BradleyC.AReviewofMachineVisionSensorsforToolConditionMonitoring[J].Comput2erinIndustry,1997,34(10):55O72.[4]DergancJ,LikarB,PernusF.AMachineVisionSystemforMeasuringtheEccentricityofBearing[J].ComputerinIndustry,2003,50(1):103O111.[5]HuZQ,ZhangYT,SongSJ.TheResearchonKeyTechnologiesofNumericalControlCamGrindingMachineTool[J].KeyEngineeringMaterial,2003,259O260(11):746O750.[6]JohnH,MathewsK,FinkD.NumericalMethodsUsingMATLABThirdEdition[M].Beijing:Pub2lishingHouseofElectronicIndustry,2002.():,,19562,30,,1945,,1980,,19597622