水力碎浆机高浓除砂器一段粗筛浆泵一段中浓除渣器一段精筛浆池双盘磨浆机配浆池沉渣井杂质分离机尾浆池纤维分离机二段压力筛圆筒筛跳筛跳筛圆网浓缩机废纸箱排渣S1排渣S9浆池抄前池调浆箱冲浆泵一段压力筛流浆箱案板真空箱真空伏辊压榨部前干燥部表面施胶后干燥部盘式浓缩机卷纸机二段中浓除渣器尾浆池尾浆池白水池复卷机包装入库二段压力筛压力筛尾浆槽网下伏损纸浆池稀白水池压榨损纸池胶料制备卷取水力碎浆机完成部水力碎浆机干损纸浆池湿损纸浆池清水池芯层浓白水槽新鲜水排渣S8排渣S7排渣S6排至污水处理站中性胶添料、湿强剂高压喷淋真空压榨密封真空伏辊密封真空吸移密封低压喷淋水蒸发水蒸发水切边水冲边水润滑刮刀毛布冲洗排渣S5图例新鲜水稀白水浆料白水回收水污水站回用水白水池回收浆池白水回收污水站回用水排渣S2排渣S3排渣S4W1图2.1-3现有瓦楞纸项目生产工艺流程图水力碎浆机高浓除砂器一段粗筛浆泵一段中浓除渣器一段精筛浆池双盘磨浆机配浆池10438.61351.80,3.37%沉渣井杂质分离机尾浆池纤维分离机二段压力筛圆筒筛跳筛跳筛圆网浓缩机废纸箱1194.691075.22,90%2947.6849.98,1.70%27800.7210.94,0.039%排渣320.4048.06,15%9006.06320.40,3.56%排渣57.6728.84,50%68073.51074.28,1.58%2413.6118986.292984.1060949.72,877.68,1.44%7045.4329926.591047.43,3.5%33251.76,1163.81,3.5%填料52.024053542334.5,0.58%排渣126.581.27,1%3820092101.05,0.55%38819.57251.88,0.65%5631.75101.37,1.8%浆池抄前池调浆箱冲浆泵一段压力筛流浆箱案板真空箱真空伏辊压榨部前干燥部表面施胶后干燥部盘式浓缩机卷纸机二段中浓除渣器尾浆池尾浆池白水池复卷机包装入库二段压力筛压力筛尾浆槽网下伏损纸浆池稀白水池压榨损纸池胶料制备卷取水力碎浆机完成部水力碎浆机干损纸浆池湿损纸浆池清水池芯层浓白水槽新鲜水2477.3821504.46784.34,3.65%28040.61980.42,3.5%3268.0798.04,3%排渣576.7228.84,5%排渣192.2419.22,10%322.96,3.11%196.08,3%27848.4961.20,3.45%1412.3741.19,2.92%7846.52274.63,3.5%18842.32640.8,3.4%361.59,3.47%排渣585.1217.55,3%1961.6368.66,3.5%18.31,3%26688.83915.4,3.43%10862.12154.34,1.42%8952.30179.05,2%排渣1074.2824.71,2.3%59121.23895.23,1.5%12189.94219.42,1.8%14018.44201.87,1.44%46931.28675.81,1.44%43740.3917.21,0.039%5046.6483.82,1.66%19650.19,303.24,1.54%11936.39179.05,1.5%排渣549.2627.46,5%4403.411.73,0.039%排至污水处理站17209.3860.47,5%24254.76,860.47,3.55%1473.3551.57,3.5%330中性胶用水3325.18116.38,3.5%665.90添料、湿强剂用水29926.591047.43,3.5%278588.9668.01,0.24%23345.02233.45,1%38946.15253.15,0.65%15601.1319.70,0.13%19330.746.4,0.24%775.190.98,0.13%297919.5714.36,0.24%3247081785.89,0.55%57301.4315.16,0.55%297919.5714.36,0.24%26788.41071.54,4%31.07,0.18%高压喷淋5000真空压榨密封700真空伏辊密封700真空吸移密封700低压喷淋水500060870.2981.91,0.13%2248.5452.55,2.34%9458.741040.46,11%蒸发水1179.86596.161.48,0.022%11334.743.51,0.031%120.8226.58,0.22%57.0525.10,44%4599.341011.85,22%1000930,93%1052.63978.95,93%26.9925.10,93%52.6348.95,93%1079.621004.05,93%1247.191004.05,80.5%1059.43985.27,93%187.7618.78,10%胶料18.78清水168.98716.020.90,0.13%1396.241.76,0.13%1448.8750.71,3.5%743.0126.01,3.5%2191.8876.72,3.5%蒸发水167.57741.8925.97,3.5%684.840.86,0.13%2239.26985.27,44%4738.592.03,0.0004%1506.726.58,1.76%切边水19.5冲边水1366润滑刮刀1293毛布冲洗300017329.6610380.946536.1510418.43排渣610.28图例新鲜水稀白水浆料白水回收水污水站回用水11536.264.54,0.039%白水池回收浆池白水回收42472.0358.68,0.13%1676.658.68,3.5%1676.658.68,3.5%40795.43污水站回用水71002477.38图2.1-4现有瓦楞纸项目浆水平衡图(单位:kg/t产品)水力碎浆机高浓除砂器一段粗筛浆泵一段中浓除渣器一段精筛浆池双盘磨浆机配浆池1210.42沉渣井杂质分离机尾浆池纤维分离机二段压力筛圆筒筛跳筛跳筛圆网浓缩机废纸箱带水14.34347.733334.78排渣带水32.681042.28排渣带水3.468039.90289.632278.35358.107208.65845.453465.503850.5548362.34排渣带水15.0445588.954628.12663.65浆池抄前池调浆箱冲浆泵一段压力筛流浆箱案板真空箱真空伏辊压榨部前干燥部表面施胶后干燥部盘式浓缩机卷纸机二段中浓除渣器尾浆池尾浆池白水池复卷机包装入库二段压力筛压力筛尾浆槽网下伏损纸浆池稀白水池压榨损纸池胶料制备卷取水力碎浆机完成部水力碎浆机干损纸浆池湿损纸浆池清水池芯层浓白水槽新鲜水297.292486.423247.22380.4排渣带水65.74排渣带水20.761206.96760.813226.46164.54908.622184.181206.82排渣带水68.11227.163092.811284.941052.79排渣带水125.956987.121436.461657.995550.665246.78595.542321.631410.89排渣带水62.62528.2排至污水处理站1961.862807.31170.6239.6中性胶用水385.0679.91添料、湿强剂用水3465.5033350.502773.394643.161869.772314.1292.9038750.666838.3535664.623086.022075.83高压喷淋600真空压榨密封84真空伏辊密封84真空吸移密封84低压喷淋水6007294.6263.521010.19蒸发水141.58791.361359.7411.313.83430.508.48.840.220.449.0629.188.9020.28清水20.2885.82167.34167.7886.04253.82蒸发水20.1085.9182.08150.48568.38177.62切边水2.34冲边水163.92155.16润滑刮刀360毛布冲洗排渣带水71.04图例新鲜水稀白水浆料白水回收水污水站回用水1383.81白水池回收浆池白水回收5089.6194.15194.154895.45污水站回用水852297.29图2.1-52012年瓦楞纸项目水平衡图(单位:m3/d)水力碎浆机高浓除砂器一段粗筛浆泵一段中浓除渣器一段精筛浆池双盘磨浆机配浆池1513.02沉渣井杂质分离机尾浆池纤维分离机二段压力筛圆筒筛跳筛跳筛圆网浓缩机废纸箱带水17.92434.664168.47排渣带水40.851302.85排渣带水4.3210049.88362.042847.94447.629010.811056.814331.874813.1960452.93排渣带水18.856986.195785.15829.56浆池抄前池调浆箱冲浆泵一段压力筛流浆箱案板真空箱真空伏辊压榨部前干燥部表面施胶后干燥部盘式浓缩机卷纸机二段中浓除渣器尾浆池尾浆池白水池复卷机包装入库二段压力筛压力筛尾浆槽网下伏损纸浆池稀白水池压榨损纸池胶料制备卷取水力碎浆机完成部水力碎浆机干损纸浆池湿损纸浆池清水池芯层浓白水槽新鲜水371.613108.024059.03475.50排渣带水82.18排渣带水25.951508.70951.014033.08205.681135.782730.231508.53排渣带水85.14283.953866.011606.171315.99排渣带水157.448733.91795.582072.496938.326558.48744.422902.041763.61排渣带水78.27660.25排至污水处理站2452.323509.14213.2749.5中性胶用水481.3299.89添料、湿强剂用水4331.8741688.133466.745803.952337.212892.65116.1348438.328547.9444580.773857.532594.79高压喷淋750真空压榨密封105真空伏辊密封105真空吸移密封105低压喷淋水7509118.25329.401262.74蒸发水176.97989.201699.6814.144.79538.1210.511.050.280.5511.3336.4711.1225.35清水25.35107.27209.17209.72107.55317.27蒸发水25.13107.39102.60188.10710.48222.02切边水2.93冲边水204.9193.95润滑刮刀450毛布冲洗排渣带水88.80图例新鲜水稀白水浆料白水回收水污水站回用水1729.76白水池回收浆池白水回收6362242.69242.696119.31污水站回用水1065371.61图2.1-6现有瓦楞纸项目水平衡图(单位:m3/d)水力碎浆机高浓除砂器一段粗筛浆泵一段中浓除渣器一段精筛浆池双盘磨浆机配浆池10438.61351.80,3.37%沉渣井杂质分离机尾浆池纤维分离机二段压力筛圆筒筛跳筛跳筛圆网浓缩机废纸箱1194.691075.22,90%2947.6849.98,1.70%27800.7210.94,0.039%排渣320.4048.06,15%9006.06320.40,3.56%排渣57.6728.84,50%68073.51074.28,1.58%2413.6118986.292984.1060949.72,877.68,1.44%7045.4329926.591047.43,3.5%33251.76,1163.81,3.5%填料52.024053542334.5,0.58%排渣126.581.27,1%3820092101.05,0.55%38819.57251.88,