DIP(插件)标准工时-MOD

1/18页标准工时评定规则1.目的:为公平设定本公司之动作单元之时间标准,以资评估产品之标准工时及生产线人力之依据,故制定此细则.2.范围:凡本公司之所有产品之操作员正常操作时间均适之.3.本标准工时系统采用模特排时间法(ModolarArrangementofPredeterminedTimeStandard,简称:MOD法)4.MOD法说明:模特法的基本原理来源于大量人体工程学的试总结,归纳有以下几个方面:(1)所有由人进行的作业,均是共通的基本动作组成的,模特法将实际生产作业中的人体动作归纳为21种.(2)不同的人做同一动作(在作业条件相同的情况下)所需时间基本相等.(3)人体不同部位的动作,所用时间值是相互成比例的,如手的动作时间是手指动作时间的2倍,小臂的动作时间是手指动作时间的3倍,由此就可以定义手指一次动作时间为人体动作的基本单位时间,同时其他动作与之成倍数关系计算求得.模特法根据人的动作级次,选择以一个正常人的级次最低、速度最快、能量消耗最小的一次,即手指动作的时间消耗值,作为它的时间单位,即1MOD=0.129S模特法的21种动作都以手指动作一次(移动距离2.5cm)的时间消耗值为基准进行试验、比较,来确定各动作的时间值.具体21个动作的分类及表示符号见下表:MOD法动作时间分类表分类内容符号附加条件上肢动作基本动作移动动作移动手指动作M1手腕动作M2小臂动作M3大臂动作M4伸直手臂的动作M5反射式动作连续反复多次的反射动作M1/2M1M2M3终结动作抓握碰触、接触G0不需注意力的抓取G1复杂的抓取G3需精神上的注意放置简单的放置P0较复杂的放置如对准P2需精神上的注意具有装配目的的放置P5需精神上的注意下肢动作脚部动作蹬踏动作F3大腿动作行走动作W52/18页其它动作独立进行的动作(此动作进行时其他动作停止)目视观察E2校正R2判断与反应D3按下A4可同时进行的肢体动作旋转动作C4弯腰弯体---站起B17往复进行坐下---起身S30往复进行附加因素重量因素(负重动作)L1非动作时间:NO名称符号内容例1延时BD表示一只手进行动作,另一只手处于停止状态,不给予时间右手M左手BD2保持H表示用手拿着或抓着物体一直不动的状态,主要指扶持与固定的动作,不给时间左手H右手P23有效时间UT指人的动作以外,机械或其他工艺要求发生的,非动作产生的因有附加时间,需要准确测时.如机械的工作时间、焊锡、铆接、测试、涂布等插件焊锡时的执锡时间UT或仪表测试时间由上表知,MOD法把人的动作分成上肢、下肢、其他等动作,分别由符号M、G、P、F、W……代表,符号后仅赋予数字1、2、3……代表模特时间值,如M1代表1MOD=0.129SEC,M2即代表2MOD、以此类推.5.本公司MOD法制定标准工时基准如下:(1)以MOD分析之正常时间(即100%效率水平).(2)本细则规定之标准作业距离为20CM.(3)私事宽放:因本厂采取中休制度,故宽放率为0%.(4)疲劳宽放:因本厂作业强度属轻、中度作业,故取宽放标准为15%.(5)作业宽放:如,a.台及场地的简单清洁与准备,包括转换产品品种时的时间消耗.b.来料及零件不良造成的停顿.(SMT零件脚宽不准)c.现场监督者与检查员临时抽检及口头指示造成的偶发停顿.d.上下工位的传递中偶发问题等.以上各宽放平均取:3%.(6)特殊宽放:如管理宽放、小批量的宽放、奖励宽放、机械干扰的宽放、不同作业人群的宽放等,平均取:2%.和计以上可知本公司取平均宽放率为20%.以上为一般正常状况之基准,如产品设计或工作环境等有异常时,得酌情修正.6.标准工时如下各页所示.6.1.1DIPH/I段插件工时如下:3/18页臥式電阻立式電阻高腳電阻水泥電阻可變電阻(二)陶磁電容可變電阻(一)可變電阻(三)聚脂電容電解電容線圈鐵芯TypeofComponentShapeofComponentTypeofComportmentMOD数Insertion(Sec)备注卧式电阻horizontal左手:M4M2G3M4R2*3P5312.4右手:G3M4R2*3P5M4M2立式电阻verticalresistor左手:M4M2G3M4R2*3P5312.4右手:G3M4R2*3P5M4M2高脚电阻highleadresistor左手:M4M2G3M4R2*3P5R2332.6右手:G3M4R2*3P5R2M4M2水泥电阻highleadresistor左手:M4M2G3M4R2P5251.9右手:G3M4R2P5M4M2可变电阻(一)adjustableresistor1左手:M4M2G3M4R2*2P5262.0右手:G3M4R2*2P5M4M2可变电阻(二)adjustableresistor2左手:M4M2G3M4R2*3P5312.4右手:G3M4R2*3P5M4M2可变电阻(三)adjustableresistor3左手:M4M2G3M4R2*3P5312.4右手:G3M4R2*3P5M4M2陶磁电容ceramiccapacitor2左手:M4M2G3M4R2*3P5312.4右手:G3M4R2*3P5M4M2聚脂电容polyestercapacitor左手:M4M2G3M4R2*3P5312.4右手:G3M4R2*3P5M4M2电解电容electriccapacitor左手:M4M2G3M4M2R2P5292.2右手:G3M4M2R2P5M4M2线圈(一)coil1左手:M4M2G3M4R2*3P5312.4右手:G3M4R2*3P5M4M2铁芯ferritecoil左手:M4M2G3M4R2*4P5332.6右手:G3M4R2*4P5M4M24/18页線圈(二)二极體高腳二极體晶體(一)跳線晶體(二)ICFUSE(一)FUSE(二)IC線材(一)線材(一)TypeofComponentShapeofComponentTypeofComportmentMOD数Insertion(Sec)备注线圈(二)coil2左手:M4M2G3M4R2*4P5332.6右手:G3M4R2*4P5M4M2二极管horizontaldiode左手:M4M2G3M4R2*3P5312.4右手:G3M4R2*3P5M4M2二极管highleaddopde左手:M4M2G3M4R2*3P5R2332.6右手:G3M4R2*3P5R2M4M2晶体(一)transistor1左手:M4M2G3M4R2*3P5302.3右手:G3M4R2*3P5M4M2跳线jumperwire左手:M4M2G3M4R2*3P5312.4右手:G3M4R2*3P5M4M2晶体(二)transistor2左手:M4M2G3M4R2*3P5312.4右手:G3M4R2*2P5R2M4M2ICic101eads左手:M4M2G3M4R2R2*2R2*2P5332.6右手:G3M4R2R2*2R2*2P5M4M2FUSE(一)左手:M4M2G3M4R2*2P5272.1右手:G3M4R2*2P5M4M2FUSE(二)左手:M4M2G3M4R2*3P5312.4右手:G3M4R2*3P5M4M2ICic101eads左手:M4M2G3M4R2R2*3R2*3P5403.1右手:G3M4R2R2*3R2*3P5M4M2线材(一)插单边左手:M4M2G3M4R2P5BD292.2右手:BDM4M2G3M4R2P5线材(一)插双边L20CM左手:M4M2G3M4R2P5M4R2P5BD433.3右手:BDM4M2G3M4R2P5M4R2P55/18页排線(一)線材(一)排線(一)排線(一)Socket(1)Socket(2)Pin1Pin2Slideswitch線材(二)TypeofComponentShapeofComponentTypeofComportmentMOD数Insertion(Sec)备注线材(一)插双边L20CM左手:M4M2G3M4R2P5M4M4R2P5BD473.6右手:BDM4M2G3M4R2P5M4M4R2P5扁平电缆(一)插单边Ribbonwire2(insert1ends)左手:M4M2G3M4M2R2P5BD332.6右手:BDM4M2G3M4M2R2P5扁平电缆(一)插双边Ribbonwire2(insert2ends)L20CM左手:M4M2G3M4M2R2P5M4M2R2P5BD554.3右手:BDM4M2G3M4M2R2P5M4M2R2P5扁平电缆(一)插双边Ribbonwire2(insert2ends)L20CM左手:M4M2G3M4M2R2P5M4M4M2R2P5BD554.3右手:BDM4M2G3M4M2R2P5M4M4M2R2P5Socket(一)=4way左手:M4M2G3M4R2*3P5302.3右手:G3M4R2*3P5M4M2Socket(二)=5way左手:M4M2G3M4R2*4P5332.6右手:G3M4R2*4P5R2M4M2pinonepin左手:M4M2G3M4R2P5251.9右手:G3M4R2P5M4M2端子soldertag左手:M4M2G3M4R2*2P5272.1右手:G3M4R2*2P5M4M2slideswitch/detectorassembly左手:M4M2G3M4R2*3P5312.4右手:G3M4R2*2P5R2M4M2线材(二)插单边wireassembly2(insertends)左手:M4M2R2G3M4(R2P5)*N*BD23+7*N1.8+0.9*N右手:G3M4(R2P5)*N*BDM4M2R26/18页TuncrLEDTr1Tr2TypeofComponentShapeofComponentTypeofComportmentMOD数Insertion(Sec)备注Tuncr左手:M4M2G3M4R2R2*3R2*3P5403.1右手:G3M4R2R2*3R2*3P5M4M2LED左手:M4M2G3M4M2R2P5292.2右手:G3M4M2R2P5M4M2LineDriertransformer(一)左手:M4M2G3M4R2*3P5312.4右手:G3M4R2*3P5M4M2Transformer(二)左手:M4M2G3M4M2R2P5292.2右手:G3M4M2R2P5M4M27/18页BATBUZZERCHOKECOILCONN2*3PCONN2PCONN6PCONN15P+3CONN15P+3CONN15-FCONN3PWAFERCONN4PTypeofComponentShapeofComponentTypeofComportmentMOD数Insertion(Sec)备注BATTERYHOLDER(2脚)左手:M4M2G3M4R2*3P5312.4右手:G3M4R2*3P5M4M2BUZZER蜂呜器(2脚)左手:M4M2G3M4R2*4P5332.6右手:G3M4R2*4P5M4M2CHOKECOIL左手:M4M2G3M4R2*4P5332.6右手:G3M4R2*4P5M4M2CONN2*3P左手:M4M2G3M4R2*4P5332.6右手:G3M4R2*4P5M4M2CONN2P左手:M4M2G3M4M2R2P5292.2右手:G3M4M2R2P5M4M2CONNDIN6PW/SHDHOS左手:M4M2G3M4R2*4P5332.6右手:G3M4R2*4P5M4M2CONN-15+3MIDI连接器-15+3左手:M4M2G3M4R2R2*3R2*3P5403.1右手:G3M4R2R2*3R2*3P5M4M2CONN-15-FVGA连接器-15-F左手:M4M2G3M4R2*3R2*3P5372.9右手:G3M4R2*3R2*3R5M4M2CONN-25P-FPRINTER左手:M4M2G3M4R2R2*3R2*3P5403.1右手:G3M4R2R2*3R2*3P5M4M2CONN-3PWAFER(L)CPUFAN连接器-3P