全自动啤酒瓶清洗装置的设计及仿真设计计算说明

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山西机电职业技术学院I摘要随着社会的发展,人们的物质文化需求也在不断地增加,酒类饮料作为人们最喜爱的饮料之一,其需求量也与日俱增,有需求就会有供应,因此刺激了酒类饮料的生产。啤酒生产商想方设法提高产量,降低生产成本。在这种刺激下啤酒生产设备不断更新换代,洗瓶机也随之发展。本文根据啤酒瓶清洗工作流程,设计了一种高效洗瓶机。本洗瓶机完成五个功能动作:其一、间歇性进料;其二、推动瓶子前进;其三,使瓶子旋转;其四,清洗瓶子外表面;其五清洗瓶子内表面。经过分析比较,对各功能要求提出了可行性机构:间歇性进料采用槽轮机构;推动瓶子前进采用凸轮连杆机构;使瓶子旋转采用链轮传动双辊机构;清洗外表面采用齿轮传动毛刷的机构;清洗内表面在推杆上通入气压,并配合软质毛刷的结构。然后将各机构综合起来,并用齿轮及链轮将其传动。使用本文所设计的啤酒瓶清洗机,结构简单可行,生产成本低,生产效率高。关键词:清洗机;啤酒瓶;槽轮机构;凸轮连杆机构山西机电职业技术学院IIAbstractWiththedevelopmentofsociety,people'smaterialandculturaldemandisalsoincreasing,alcoholicbeveragesasoneofthemostfavoritedrink,thedemandisalsogrowwitheachpassingday,demandwillbesupplied,thusstimulatingalcoholicbeverageproduction.Beerproducerstryvariousdevicestoincreaseproduction,reduceproductioncost.Inthisexcitingequipmentfortheproductionofbeerandconstantlyupgrading,bottlewashingmachinealsodevelopment.Accordingtothebeerbottlecleaningprocess,anefficientwashingmachinedesign.Thebottlewashingmachinetocompletethefivefunctions:one,intermittentfeeding;second,pushthebottleforward;thirdly,thebottlerotation;fourth,cleaningtheoutersurfaceofthebottle;thebottlesurfacecleaning.Afteranalysisandcomparison,thefeasibilityofproposedmechanismofthefunctionalrequirements:intermittentfeedingtheGenevamechanism;pushthebottleforwardthecamlinkagemechanism;thebottlerotationwithsprocketdrivedoublerollermechanism;cleaningoutersurfaceadoptsgeartransmissionmechanismofcleaningbrush;theinnersurfaceofthepushrodintotheair,andwiththestructureofsoftbrush.Thenthesynthesisofmechanism,andthedrivegearandsprocket.Thebeerbottlewashingmachineisdesignedinthispaper,thestructureissimpleandfeasible,lowproductioncost,highproductionefficiency.Keywords:washingmachine;beerbottle;Genevamechanism;camlinkagemechanism山西机电职业技术学院III目录摘要...............................................................IAbstract...........................................................II目录..............................................................III第1章绪论........................................................11.1啤酒瓶洗瓶机国内外现状及发展趋势............................11.2Pro/E软件简介...............................................41.3课题的意义..................................................6第2章传动方案的拟定...............................................82.1设计任务及技术参数..........................................82.1.1设计任务...............................................82.1.2啤酒瓶的参数...........................................82.1.3啤酒瓶洗瓶机设计要求...................................92.2送料机构设计...............................................112.2.1间歇机构设计..........................................112.2.2进瓶装置简图..........................................132.3推瓶机构设计...............................................132.3.1凸轮-铰链四杆机构的方案..............................142.3.2五杆组合机构方案......................................142.3.3凸轮连杆机构组合机构..................................153.2.4最终选定推瓶方案......................................153.2.5进瓶设计说明..........................................163.2.6运动协调设计..........................................162.4导辊机构设计...............................................172.4.1推瓶起点设计..........................................172.4.2推瓶终点设计..........................................172.5毛刷机构设计...............................................192.5.1外洗瓶毛刷装置简图....................................19山西机电职业技术学院IV2.5.2内洗瓶毛刷装置简图....................................192.7总体方案设计...............................................202.7.1方案一总体方案及运动说明..............................202.7.2方案二总体方案及运动说明..............................212.7.3方案评估..............................................22第3章详细结构设计................................................233.1内毛刷机构设计.............................................233.2凸轮连杆机构设计...........................................233.2.1凸轮连杆机构运动示意图................................233.2.2杆长计算..............................................243.2.3凸轮的设计............................................253.2.4摆动凸轮的设计........................................263.2.5直动凸轮的设计........................................273.3压力角的检验及机构尺寸的确定...............................283.4机构尺寸的最终确定.........................................283.3槽轮机构设计...............................................293.4减速器齿轮传动设计计算......................................30第4章三维建模与仿真..............................................364.1Pro/E软件简介..............................................364.2典型零件建模...............................................384.2.1连杆建模..............................................384.2.2拔盘建模..............................................391)拉伸出5mm厚的圆柱,.....................................394.2.3槽轮创建..............................................414.2.3参数化齿轮创建........................................434.3虚拟装配...................................................474.4Pro/E动画仿真.........................................50第5章总结........................................................53参考文献...........................................................54山西机电职业技术学院1第1章绪论随着社会的发展,人们的物质文化需求也在不断地增加,酒类饮料作为人们最喜爱的饮料之一,其需求量也与日俱增,有需求就会有供应,因此刺激了酒类饮料的生产。啤酒生产商想方设法提高产量,降低生产成本。在这种刺激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