插件标准工时手册

1.自動插件及SMD工時1.SMD類SMD標準工時=(1.5+0.227*零件點數*連片數+7)/連片數/3.61.5--------光學校正所需時間0.227-----機台平均插件速度7----------PWBloading&unloading時間2.AI類1.臥式工時:1.只能用一個WINDOW時(一個窗口只能放一塊PWB,一塊PWB可能包含N連片)TIME=點數*(0.16+0.32)/3.6=點數*0.48/3.6Hrs/kpcs2.能用倆個或四個WINDOW時(一個窗口能放倆塊或四塊PWB,一塊PWB可能包含N連片)TIME=點數*(0.16+0.175)/3.6=點數*0.335/3.6Hrs/kpcsREMARK:1.1.0.16秒為排列機速度,1.20.32秒為1類情況下需停机操作1.30.175秒為不需停機類情況下的插件速度.2.A.I立式:點數*0.52*1000/3600Hrs/kpcs2.插件寬放率原則A.各站插件數10顆以下(每片)→TOTAL*0.9÷10=每站CACLETIHEB.各站插件數15顆左右(每片)→TOTAL÷10=每站CYCLETIHEC.各站插件數25顆以上(每片)→TOTAL*1.1÷10=每站CYCLETIHE*說明:(1)插件LINE各作業站之零件數(每片),若在10顆以下,較易記取,故乘0.9(2)若在15顆左右(每片),較為正常狀態,故不須任何乘數.(3)若在25顆以上零件（每片）,較為復雜,不易記取,雙手來往較為頻繁，故乘１插件單元工時一覽表H/IELEMENTSTANDARDTIMELIST零件名稱COMPONENT零件規格COMPONENTSPEC圖形PHOTO加工型態FORMING(sec/pc)其他OTHERS(sec/pc)備注NOTE臥式AXIAL立式RADIAL直切CHAMFER架高LIFTING長PIN架高LIFTWITHLONGTERMINAL直切CHAMFER單KINKDOUBLEKINK雙KINKDOUBLEKINK架高LIFT電阻RESISTOR1/4WSMALLSIZE3.163.153.351/4W.1/2W2.962.762.961W2.622.762.962W2.222.422.792..812W立式原材料即KINK架高2WRADIALRAWMTLISLIFT&KINK3W2.152.412.612.61水泥電阻CEMENTRESISTORSMALL,5W2.95水泥電阻CEMENTRESISTORLARGE,7W2.75水泥電阻CEMENTRESISTOR10W,金屬框10WWITHMETALFRAME電阻跳線JUMPER2.562.39電阻片JUMPER2.26可變電阻VR2.612.71正調,側調均屬之INCLUDINGVERTICALORHORIZONTAL二極體DIODE5A2,6A2,12A2,IN4148,10B3.013.213.383.013.213.2120B,30B2.873.083.242.873.08插件單元工時一覽表H/IELEMENTSTANDARDTIMELIST零件名稱COMPONENT零件規格COMPONENTSPEC圖形PHOTO加工型態FORMING(sec/pc)其他OTHERS(sec/pc)備注NOTE臥式AXIAL立式RADIAL直切CHAMFER架高LIFTING長PIN架高LIFTWITHLONGTERMINAL直切CHAMFER單KINKDOUBLEKINK雙KINKDOUBLEKINK架高LIFT跳線JUMPERψ0.6L=2.5mm3.87ψ0.6L=5-10mm3.27ψ0.6L=12.5-20mm3.07ψ0.6L=22.5-40mm2.95跳線JUMPERψ0.8-1.0L=5-10mm3.07ψ0.8-1.0L=12.5-20mm2.68ψ0.8-1.0L=22.5-40mm2.56單芯鍍錫線PVCWIREREWORKPVCSINGLEWIRE2.22單石電容MONOSMALL2.762.76陶磁電容CERAMICCAPSMALLψ≦5mm2.762.76陶磁電容CERAMICCAPLARGEψ5mm2.42Y電容YCAPSMALLψ≦7mm2.422.56LARGEψ7mm2.362.42插件單元工時一覽表H/IELEMENTSTANDARDTIMELIST零件名稱COMPONENT零件規格COMPONENTSPEC圖形PHOTO加工型態FORMING(sec/pc)其他OTHERS(sec/pc)備注NOTE臥式AXIAL立式RADIAL直切CHAMFER架高LIFTING長PIN架高LIFTWITHLONGTERMINAL直切CHAMFER單KINKDOUBLEKINK雙KINKDOUBLEKINK架高LIFT熱敏電阻NTCSMALLψ≦5mm2.422.56LARGEψ5mm2.362.42突波吸收器VARISTORSMALLψ≦5mm2.422.56突波吸收器VARISTORLARGEψ5mm2.362.42塑膠電容MYLARCAPSMALL,MIDDLE2.422.62BIG2.362.56鐵心BEADCOREψ=3,L=3-62.562.562.76FG端子FGTERMINAL2.81保險絲FUSE2.642.96保險絲座FUSECLIP3.04排阻ARRAYRESISTORPIN≦10PIN2.71PIN10PIN2.91電流比流器CURRENTSENSOR多股線,打G114PVCBUNDLEWIREWITHG1148.86插件單元工時一覽表H/IELEMENTSTANDARDTIMELIST零件名稱COMPONENT零件規格COMPONENTSPEC圖形PHOTO加工型態FORMING(sec/pc)其他OTHERS(sec/pc)備注NOTE臥式AXIAL立式RADIAL直切CHAMFER架高LIFTING長PIN架高LIFTWITHLONGTERMINAL直切CHAMFER單KINKDOUBLEKINK雙KINKDOUBLEKINK架高LIFT電流比流器CURRENTSENSOR單心線PVCSINGLEWIRE4.04X電容XCAPSMALL2.42X電容XCAPLARGE2.36電解電容ELECTROLYTICCAPψ3~ψ82.952.752.75ψ10~ψ202.612.75BULKCAPACITOR4.08晶體TRANSISTOR半圓晶體TRANSISIOR3.153.01T220.T3P功率晶體T220.T3PTRANSISIORMOSFET2.752.612.75積體電路IC4-12PIN2.22以IC架作業PICKFORMICSUPPLIER積體電路IC14-PIN2.31以IC架作業PICKFORMICSUPPLIER桶型電感BARCORECHOKE本體小,2PINSMALLBODY,2PIN2.82桶型電感BARCORECHOKE2硬腳2HAKDLEADS2.62插件單元工時一覽表H/IELEMENTSTANDARDTIMELIST零件名稱COMPONENT零件規格COMPONENTSPEC圖形PHOTO加工型態FORMING(sec/pc)其他OTHERS(sec/pc)備注NOTE臥式AXIAL立式RADIAL直切CHAMFER架高LIFTING長PIN架高LIFTWITHLONGTERMINAL直切CHAMFER單KINKDOUBLEKINK雙KINKDOUBLEKINK架高LIFT扼流線圈BARCORECHOKE2腳2LEADS3.022.822腳長PIN架高2LEADSWITHLONGPERMINAL扼流線圈BARCORECHOKE4腳無座4LEADSWITHOUTBASE4.413.994腳長PIN架高4LEADSWITHLONGPERMINAL扼流線圈BARCORECHOKE4腳有座4LEADSWITHBASE3.096腳無座6LEADSWITHOUTBASE4.85扼流線圈BARCORECHOKE6腳有座6LEADSWITHBASE3.998腳無座8LEADSWITHOUTBASE6.635.468腳有座8LEADSWITHBASE4.25放置PWBPWBLOADING5.03連接器CONNECTOR2-4PIN2.612.99連接器有卡點CONNECTORWITHSTANDOFF6-10PIN3.193.4插件單元工時一覽表H/IELEMENTSTANDARDTIMELIST零件名稱COMPONENT零件規格COMPONENTSPEC圖形PHOTO加工型態FORMING(sec/pc)其他OTHERS(sec/pc)備注NOTE臥式AXIAL立式RADIAL直切CHAMFER架高LIFTING長PIN架高LIFTWITHLONGTERMINAL直切CHAMFER單KINKDOUBLEKINK雙KINKDOUBLEKINK架高LIFT連接器CONNECTOR12-20PIN3.463.66連接器有卡點CONNECTORWITHSTANDOFF10PIN雙排10PINDUALRAW3.463.66≧10PIN雙排≧10PINDUALRAW3.763.96紙質電容PAPERCAPACITORSMALLH18mm2.95紙質電容PAPERCAPACITORLARGEH18mm2.81套管TUBEPVCCLEARTUBE2DRIVER4-6PIN2.716PIN以上MORETHAN6PINS3.09變壓器TRANSFORME4.25變壓器飛線XIFMRFLYLEAD每條EACHWIRE2.22不含整理動作NOTINCLUDINGADJUSTMENT單PVC線打G114ONEPVCWIREWITHG114TERMINAL單邊G114SINGLEG114TERMINAL2.54雙邊G114DUALG114TERMINAL3.87插件單元工時一覽表H/IELEMENTSTANDARDTIMELIST零件名稱COMPONENT零件規格COMPONENTSPEC圖形PHOTO加工型態FORMING(sec/pc)其他OTHERS(sec/pc)備注NOTE臥式AXIAL立式RADIAL直切CHAMFER架高LIFTING長PIN架高LIFTWITHLONGTERMINAL直切CHAMFER單KINKDOUBLEKINK雙KINKDOUBLEKINK架高LIFT選擇開關PVC線SELECTSWPVCWIRE4.772條PVC線2PVCWIRES開關/插座PVC線SW/SKWITHWIRE4.772條PVC線2PVCWIRES電磁干擾PVC線EMIPVCWIRE4.772條PVC線2PVCWIRES電源開關4條PVC線ON/OFFSWWITH4PVC7.59電源開關5條PVC線ON/OFFSWWITH5PVC8.99橋式整器BRIDGEDIODE3.683.06小棧板(小F-PIN)CONTROLBOARD(SMALLF-PIN)4-10PIN3.9211-15PIN4.0516-30PIN4.1330PIN以上4.3插件單元工時一覽表H/IELEMENTSTANDARDTIMELIST零件名稱COMPONENT零件規格COMPONENTSPEC圖形PHOTO加工型態FORMING(sec/pc)其他OTHERS(sec/pc)備注NOTE臥式AXIAL立式RADIAL直切CHAMFER架高LIFTING長PIN架高LIFTWITHLONGTERMINAL直切CHAMFER單KINKDOUBLEKINK雙KINKDOUBLEKINK架高LIFT小基板(大F-PIN)CONTROLBOARD(BIGF-PIN)4-10PIN4.3111-15PIN4.51小基板(大F-PIN)CONTROLBOARD(BIGF-PIN)15PIN以上4.68順檢INSPECTIONINORDER一顆EACHCOMPONE