DMGSpecialAutomotive–innovativetechnologiesMONTFORTWERBUNGFLY.SD3939/0806UKSubjecttomodification.Technicalupdaterightsreserved.FLY_SD3939_0806_Automotive_uk31.08.200613:40UhrSeite7125-axismachiningofaenginecomponentforaFormula1racecaronaDMU70eVolution|1|Camshaft/GMX400linear|2|Reflector/DMU60monoBLOCK®|3|Full-floatingaxle/DMU50eVolution|4|Mouldinsert/DMC75Vlinear|5|Steeringelement/DMU70eVolutionFLY_SD3939_0806_Automotive_uk31.08.200613:40UhrSeite8CTV250/400linear–TopprocessreliabilityandflexibleautomationoptionsHighlydynamiclineartechnology,powerfulmainspindleandstate-of-the-artcontroltechnologysetnewstandardsforverticalturningandofferoptimumTPM-performanceinhigh-techbatchproduction.TWIN65–Twin-spindletechnologywithcrosstraversablesecondspindleandtailstockTheTWINseriesoffersultimateflexibilityandthebestopportunitiesforsophisticatedcompletemachiningofbar,shaftandchuckparts._Sturdydesignthankstoitssolidcast-ironconstructionguaran-teeinghighavailabilityandmaximumsafetyina3-shiftoperation_Dualtrackloadingandunloading_Completemachininginlinearchain-linking_UniqueworkingareadesignwithNC-controlled,crosstraversablecounter-spindleandtailstockforcollision-freemachining_Twoinstallationsizesforrequirement-orientatedmachineconfigurationTechnicaldataTWIN65Size1Size2Spindledistancemm580900Chuckdiametermm140200(250)Max.bardiametermm6565Drivepowerspindles1,2(100%DC)kW15,1525,20Speedrangeuptorpm5,6005,000Crossstrokespindle2mm145175DrivepowerpoweredtoolskW3.811.7DMGControlPanelwith15-TFT-screenand3D-softwareControl:Siemens840DpowerlineTechnicaldataCTV250linearCTV400linearChuckdiametermm250400Drivepower(100/40%DC)kW20/2736/47Torque(100/40%DC)Nm213/284560/730Rotationalspeedrangerpm25–5,00020–4,000Crossstroke,transferstrokeX/longitudinalstrokeZmm1,100/3001,620/340DMGControlPanelwith15-TFT-screenand3D-softwareControls:Siemens840Dpowerline,Transline2000(optional)GMC20/35linear/ISM–Multi-spindleautomaticlathewithintegratedhandlingsystemandtoolturret_Themostaccuratemulti-spindleautomaticlathesonthemarket_TwoCPUsinthestandardversion_Integratedlineardrivewithupto50m/minrapidtraverse_Sixintegrated,oil-cooledandindependentspindlemotorsTechnicaldataGMC20linear/ISMGMC35linear/ISMMax.bardiametermm20(25)*35(40)*Spindlecirclediametermm180280Numberofspindles66Drivepower(100%DC)kW10.913.1Speedrangeuptorpm8,0006,000Drumindexingtimes0.71Slidecrosstravellongitudinalmm70100Control:2xSiemens840Dpowerlineinthestandardversion*optionalWithitscompleteconfiguration,dualprocessors,integratedmotorspindlesanditsnewhandlingsystem,theGMCseriesprovidesthemostproduct-intensivesolutioninitsmarketsegment.INSTANDHALTUNGSGERECHTBEDIENUNGSFREUNDLICHEFFIZIENTDOPLANCHECKACTKAIZEN®/TPM®gerechteMaschineerarbeitetmit:FLY_SD3939_0806_Automotive_uk31.08.200613:40UhrSeite1134278965Workpieces/CTVlinearseries:|1|Completemachiningofabrakedisk/CTV400linear|2|Cog-wheel/CTV250linear|3|Axlepart/CTV250linearWorkpieces/TWINseries:|4|Steeringelement/TWIN65|5|Hydrauliccomponent/TWIN65|6|Gearboxpartmadeofaluminium/TWIN65Workpieces/GMC20/35linear/ISM:|7|Injectionpart|8|Wormgear|9|DrivecomponentFLY_SD3939_0806_Automotive_uk31.08.200613:40UhrSeite23211234Workpieces/DMCHlinearseries:|1|Oilpumphousing/DMC60Hlinear|2|Cylinderblock/DMC80Hlinear|3|Gearboxcasing/DMC60HlinearWorkpieces/DMC70HduoBLOCK®:|1|Cylinderhead/DMC70HduoBLOCK®|2|Gearboxcasing/DMC70HduoBLOCK®Workpieces/ULTRASONICseries:|3|Completemachiningofabrakediskmadeoffibre-reinforcedceramic/ULTRASONIC50|4|PressingmouldforclutchdisksmadeofSi3N4/ULTRASONIC70-5FLY_SD3939_0806_Automotive_uk31.08.200613:40UhrSeite3DMC60/80Hlinear–High-endsprinterfortheproductionmarathon;upto20%shortercycletimesTheDMC60Hlinear,animpressivehorizontalmachinewithlineardrivesinallaxes,rapidtraversesofup100m/min,itsspaciousworkareaandfasttoolchanger._Highlydynamiclineardrivesinallaxes_Fastchip-to-chiptimesofupto1.8seconds_Motorspindlereaches18,000rpmin1.6seconds_ThenewULTRASONIC-HSK63Sactormountingallowsultrasonicandmillingprocessesonasinglemachinewithupto5axessimultaneously_Automaticfeedratecontroltoachieveaconstantcuttingspeed(ADC/ACC)TechnicaldataDMC60HlinearDMC80HlinearX-/Y-/Z-axesmm630/800/630800/800/1,050Maindrive(100/40%DC)kW25/3525/35Speedrangeuptorpm18,000(24,000)*18,000(24,000)*RapidtraverseX/Y/Zfeedm/min100100Magazinepockets45**45**DMGSlimLinePanelwith15-TFT-screenand3D-softwareControl:Siemens840Dpowerline*optional,**optionalchainmagazine:60/80/120/180;wallmagazine:240/300/354TechnicaldataULTRASONIC50ULTRASONIC70-5X-/Y-/Z-axesmm500/450/400750/600/520SpeedrangeUltrasonicuptorpm6,0006,000Speedrangeconventionaluptorpm10,00018,000Drivepower(100/40%DC)kW9/1325/35RapidtraverseX/Y/Zm/min550DMGControlPanelwith15-TFT-screenand3D-softwareControl:Siemens840DpowerlineDMC70HandDMC70HduoBLOCK®dynamics–Theall-roundersforuniversalproductionTheDMC70HduoBLOCK®–newallroundhorizontalmachinewithunbeatableperformanceinaworkpiecespectrumofheightsupto900mminalu,steelandcast-iron.NEW:OptionalDynamic-Packagewithaxesthatare20%faster._Palletsizes500x500m