QP-03-材料编码标识程序

ShanghaiBaoyeGroupCorp.,LtdProcedureDocument上海宝冶集团有限公司程序文件DocumentName：MaterialCodedMarkingProcedure文件名称：材料编码标识程序DocumentNo：文件编号：SBC-JZGS/ASME-030IssueforUse2014.05.16卢建军乔美华RevisionNo.版本号Reasonforissue/Revision发布/修改原因IssueDate编制日期Issuedby编制者Approvedby审核者ShanghaiBaoyeGroupCorp.,Ltd上海宝冶集团有限公司MaterialCodedMarkingProcedureSBC-JZGS/ASME-03RevisionEffectiveDatePage02014.05.162of61General总则1.1ThisprocedureisawrittendescriptionofthecontrolformaterialCodedmarkingusinginmaterialidentificationandtraceabilityduringtheCodeitemsconstructionaccordingtoASMECodeSectionI,B31.1andVIIIDiv.1.本程序根据ASME规范第Ⅰ卷，B31.1和第Ⅷ卷第１分册，规定了在制造锅炉/压力容器动力管道时，对于在识别材料和实现其可追踪性的材料自编号进行控制。1.2ThematerialCodedmarkingshallbetracedtotheoriginalmaterialidentificationwhichisshownonmaterialandrecordedon“MaterialReceivingExaminationRecord”材料自编号应能追踪到材料的原始标记并将此材料代码及原始标记记录在“材料进货检验记录”上.1.3Fornon-pressurepartswhichweldedtothepressureparts,themarkingtransfershallalsomadeinthesamemanneraspressureparts.对于焊接于承压部件上的非承压部件，标识的移植仍需按照承压件的方式进行。2Requirements要求2.1TheMaterialKeepershallidentifymaterialorpartswithmaterialCodedmarkingafterreceivinginspectionhavebeencompletedandfoundresultacceptable.完成进货检验并认可其可接收后，材料保管员应用材料自编号识别材料或部件。2.2Duringthefabricationprocess,theShopSupervisorshallberesponsibletotransferandrecordthematerialCodedmarkafterlay-outandpriortocutting.在制造过程中，在车间主管应负责移植材料编号的标识。2.3TheExaminershallberesponsibleforsupervisingandverifyingthecorrecttransferofCodedmarkingduringfabrication.AlistofCodedmarkingshallbemaintainedbyExaminer.检验员负责在生产过程中监督和核查规范标识的正确移植。检验员应保存材料自编号清单。ShanghaiBaoyeGroupCorp.,Ltd上海宝冶集团有限公司MaterialCodedMarkingProcedureSBC-JZGS/ASME-03RevisionEffectiveDatePage02014.05.163of62.4MaterialCodedmarkingshallbeindicatedonthe“MaterialReceivingExaminationRecord”andMTR;itcanbetracedbacktooriginalrequiredmaterialmarkincludingmaterialmanufacturernameorbrand,materialspecification,type/grade,size,heatnumberand/orlotNo.,orplateidentificationnumber,etc.材料自编号应在材料验收检查单和MTR上。它能追踪回材料制造商,材料牌号等级和炉号,钢板编号。3ConsistofMaterialCodedMarkingNumber材料自编号的编写方式3.1MaterialCodedMarkingNumberwillbeconsistedwith“A”andoneletterformaterialproducttypewithsevendigitsasfollowing:材料自编号由字母A和代表材料品种的字母和七位数字组成的：AX-XXXX-XXXserialNo.系列号yearmonth年月materialorparttype材料和零件的类型“A”isrepresentedASMEmaterialorparts(withoutAisrepresentednonASMEmaterial)字母A是ASME标志，代表ASME材料或零件（不带有字母A标识的是非ASME材料）materialorparttype:材料和零件的类型:B-representedforplateC–representedforflangeB–代表金属板C–代表法兰F-representedforheadD–representedforforgeF-代表封头D–代表锻件H-representedforweldingmaterialM-representedforvalveH-代表焊材M-代表阀门G–representedfortube&pipeL–representedforbolts&nutsShanghaiBaoyeGroupCorp.,Ltd上海宝冶集团有限公司MaterialCodedMarkingProcedureSBC-JZGS/ASME-03RevisionEffectiveDatePage02014.05.164of6G-代表管道L-代表螺栓和螺母Z-representedforcastingY-steelbarsZ-代表铸件Y–代表圆钢3.2Examples例子MaterialCodedMarkingNumber:AB1405001:材料自编号：AB1405001：where:AmeansASMECodematerialASME材料Bmeansthatmaterialisplate.B说明材料是钢板1405meansthatmaterialarrivedatshopinMay,20141405意味着材料在2014年5月到达工厂001meansserialNo.ofmaterialincomingshop代表入厂的批次序号4MethodofMarking标识方法4.1Forcarbonsteelandlowalloysteelplate:Whentheplatethicknessislessthan1/4in.(6mm),materialCodedmarkingnumbershallbeindicatedontheplatebywhitepaint.Whentheplateisthickerthan1/4in.(6mm),diestampingmaybeemployed.orindicatedontheplatebypainting.对于碳钢和低碳钢钢板：当钢板的厚度小于1/4英寸（6mm），材料自编号应用白色油漆标识在钢板上。当钢板的厚度大于1/4英寸（6mm），使用钢印标识或使用油漆。4.2Fornon-ferrousplate:Whentheplatethicknessislessthan1/2in.(13mm),materialCodedmarkingshallbeindicatedontheplatebygreenpaint.Whentheplateisthickerthan1/2in.(13mm),diestampingmaybeemployed.对于有色金属板：当厚度小于1/2英寸(13mm),材料自编号应用绿色油漆标明。当钢板厚度大于1/2英寸(13mm)，可以使用钢印标识。4.3Forstainlesssteelplate:greenpaintingshallbeemployed.ShanghaiBaoyeGroupCorp.,Ltd上海宝冶集团有限公司MaterialCodedMarkingProcedureSBC-JZGS/ASME-03RevisionEffectiveDatePage02014.05.165of6对于不锈钢板：使用绿色油漆。4.4Fortube,piperodorbar:whitepaintingormarkpenshallbeemployedonthetubeandpipewhentheoutsidediameterislessthan2in.(50mm).对于钢管、杆和条：当外径小于2in.(50mm)，应使用油漆和标记笔。4.5Themarkingcharactershallbeofabout1/2in.(12mm)inheight,andthestampingshallnotbedeeperthan0.3mm.标识字符的高应大约为1/2in.(12mm)，钢印深度不应超过0.3mm。4.6Whenthematerialspecification,serviceconditionsorcustomerstipulatedthatdie-stampingonthematerialsisprohibited.Paintingortagshallbeusedtoidentifythematerialduringthewholefabricationprocess.当材料规范、服务条件或客户规定，钢印标记禁止使用时，在整个制造过程中应使用油漆或标签标识材料。5LocationofMaterialCodedMarking材料自编号标识的位置5.1ThematerialCodedmarkingshallbelocatedoneachpressurepartsorcomponentsandcanbeplainlyvisibleduringthewholefabricationprocessorwhentheCodeitemiscompleted.材料自编号应位于每个承压部件上或零件上，并且能够在整个制造过程中或当法规产品完成时明白可视。5.2ThematerialCodedmarkingshallbeawayfromtheweldingseamorattachmentaspossible.材料自编号应尽可能远离焊缝或附件。5.3ThelocationofmaterialCodedmarkingontheplateshallbeatbottomrightcornerandabout4in.(100mm)awayfromtheedgeandtheweldingseam.钢板上材料自编号的位置应在右上角，大约离边缘和焊缝4in.(100mm)的地方。5.4ThelocationofmaterialCodedmarkingontheblankheadshallbewithinacircleofnotmorethan8in.(200mm)fromthecenter,others,themarkingshallbelocatedwithinthecircleofShanghaiBaoyeGroupC