FA356性能规格及操作维修手册

UNILAPPERFA356INSTRUCTIONMANUAL１UNILAPPERFA356INSTRUCTIONMANUAL1PurposeofThisProductThisproductisanewtypeofuni-lapmachine.Itisequipmentforcombingpreparation.Thepurposeofthisproductistoimprovestraightnessandparallelismoffibersandtodeliverthemasbattthroughfurtherdoublinganddrawingofpre-doublingslivers,thentowindthemaslapswithacertainspecification,weightanddensityforusingoncombingmachines.2MainSpecificationsFA356—300FA356—2702.1NumberofFeedTables222.2NumberofDoublingSlivers24～3220～282.3GaugebetweenFeedTables2000mm2000mm2.4MaximumLapDiameterφ550mmφ550mm2.5FeedSliverWeight3.5～5.5g/m3.5～5.5g/m2.6DeliveryBattWeight50～70g/m45～63g/m2.7WeightofFullLap20kg18kg2.8TheoreticalOutput375kg/h337.5kg/h2.9DeliverySpeed80～120m/min80～120m/min2.10FeedModeSliverguidingthroughhighrack,positivefeeding2.11DraftinDraftingZone1.3～2.271.3～2.272.12TotalDraft1.298～2.551.298～2.552.13CanDimension≤φ600x1200mm(DiameterxHeight)2.14DiameterofSliverφ79.5mmφ79.5mmGuideRoller2.15DraftingMode3-over-4curvedraftingUNILAPPERFA356INSTRUCTIONMANUAL２FA356—300FA356—2702.16DiameterofDraftingBottomRoller1stBottomRollerφ40mmφ40mm2ndBottomRollerφ25.6mmφ25.6mm3rd&4thBottomRollersφ35mmφ35mm2.17DiameterofTopRollerφ40mm;φ45mm2.18DistancebetweenCentersofFrontandBackBottomRollersMaximum118mm118mmMinimum101mm101mm2.19ModeofDraftLoadingSpringloading2.20DiameterofPressingφ75mmφ75mmRolleronDeliveryTable2.21DiameterofCalenderRoller1stCalenderRollerφ154.8mm2ndCalenderRollerφ148.2mm3rdCalenderRollerφ151.8mm4thCalenderRollerφ145.2mm2.22LoadingModeofCalenderPneumaticloadingRoller2.23WorkingSurfaceFormofLapBuild-upRollerSurfaceofFrontRollerSmoothSurfaceofBackRollerFluted2.24DiameterofLapφ700mmφ700mmBuild-upRoller2.25DiameterofLapφ610mmφ610mmBuild-upDisk2.26LoadingModeofLapBuild-upPneumaticLoading2.27BobbinSizeφ200x300mm2.28DisplayofTouchingScreenDeliverySpeed;TotalOutput;ShiftOutput;LocationofTrouble;LengthSetting;LengthCountingUNILAPPERFA356INSTRUCTIONMANUAL３FA356—300FA356—2702.29SignalDeviceTroubleAlarm;SetLengthPre-alarm2.30AutoStopFunctionAutoStopforBattBreakandSliverBreak;DelayAutoStopforUnsuccessfulStarting-up;AutoStopforSetLength;AutoStopforFullLapReservoir;AutoStopforFiberWrappingonTopRollerorCalenderRoller;AutoStopforLowPressureofCompressedAir;AutoStopforProtectionCoverOpen332.31VolumeofSuctionAir2500m/h2500m/h2.32PowerofSuctionMotor3kW3kW2.33CompressedAirWorkingPressureonMachine0.6MPa0.6MPa33AirConsumption3Nm/h3Nm/h2.34PowerandSpeedofVariableFrequencyMotor;MainMotor11kW/1850rpm2.35AutomationManualbobbinfeedintobobbinreservoir;automaticbobbinputtingon;concentriclapdoffingonlapreservoir;automaticcircleoflapbuild-up2.36OverallDimension6415x7210x2968mm(LengthxWidthxHeight)2.37MachineWeight4700kg3OptionalPartsandPartsPreparedbyCustomersUNILAPPERFA356INSTRUCTIONMANUAL４3.1OptionalPartsPartNo.DescriptionTeethPartNo.DescriptionTeethFA356-0600-122TSynchronousBeltPulleyAssem.22FA356-0771ChangeGear940600-223TSynchronousBeltPulleyAssem.230772ChangeGear950773ChangeGear960600-324TSynchronousBeltPulleyAssem.240774ChangeGear970775ChangeGear980600-425TSynchronousBeltPulleyAssem.250776ChangeGear990777ChangeGear1000749ChangeGear490778ChangeGear1010750ChangeGear500779ChangeGear1020751ChangeGear520780ChangeGear1030752ChangeGear53FA356-1300-233TSynchronousBeltPulleyAssem.330753ChangeGear540754ChangeGear551300-334TSynchronousBeltPulleyAssem.340755ChangeGear560756ChangeGear571300-435TSynchronousBeltPulleyAssem.350757ChangeGear580758ChangeGear591300-536TSynchronousBeltPulleyAssem.360759ChangeGear820760ChangeGear831300-637TSynchronousBeltPulleyAssem.370761ChangeGear840762ChangeGear85134529TSynchronousBeltPulley290763ChangeGear860764ChangeGear87134630TSynchronousBeltPulley300765ChangeGear880766ChangeGear89134731TSynchronousBeltPulley310767ChangeGear900768ChangeGear91134832TSynchronousBeltPulley320769ChangeGear920770ChangeGear931470ChangeGear61UNILAPPERFA356INSTRUCTIONMANUAL５PartNo.DescriptionTeethPartNo.DescriptionTeethFA356-1471ChangeGear62FA356-1462ChangeGear761472ChangeGear631463ChangeGear781456ChangeGear641457ChangeGear661458ChangeGear681546SubstitutionGear221459ChangeGear701547SubstitutionGear231460ChangeGear721548SubstitutionGear241461ChangeGear741549SubstitutionGear253.2PartsPreparedbyCustomers3.2.1Sourceofcompressedair,andairpipesoutsidethemachine(sizeofairpipeconnectingtothismachineisouterdiameterΦ12mmxthickness1mm,andmadeofPU;pipeconnectors,whichconnectpipesoutsideandinsidethemachine,arepreparedbycustomers).3.2.2Bobbins.4.2Speed4.2.1RotatingSpeed(r/min)ofLapBuild-upRoller10654C5492A23n=30fx-------x-----x-----x-----x-----x-----x-----175D9292B8398A·C=1.6286---------·fB·D4.2.2LinearSpeed(m/min)ofLapBuild-upRollerπxDxnUNILAPPERFA356INSTRUCTIONMANUAL６v=----------------1000Tab.2Motorf(Hz)n(r/min)v(m/min)AzBzCzDz434651576182914982n37.7140.3444.7249.9953.49v82.8988.6798.29109.88117.58921025287n37.7540.8944.7850.0553.56v82.9888.7798.42110117.7283925592n37.7740.4144.8050.0753.58v83.0288.8198.46110.05117.77931035897n37.8140.4544.8450.1253.63v83.1088.9098.56110.16117.8984935490n37.9540.6045.01