ATS均质机操作规程-EN

FoodInnovationCentre–ShanghaiDSMFoodSpecialtiesATS均质机操作规程及注意事项仪器名称ATS均质机仪器编号DFS-Dairy-001责任人AnneyXu校准周期每个月功能：用于液态物料的均质处理标准操作规程：1.物料要求：进行均质的物料必须是均一的流体。注意：含固体颗粒或是粘度较高的物料应经过高剪切方可进料。直径大于0.5mm的硬质颗粒或是含有植物根茎的物料不适用本设备。2.开机前的检查：确保所有零部件都处于工作状态。紧固件处于旋紧状态；加压手柄处于放松状态且不是太松；压力表归零并正常显示；进料系统中始终有物料或者水；注意：如设备移位需检查安装是否水平；电源相位（电机的转向）是否正确等；详情请联系ATS。3.开机：将电源主开关顺时针旋转，待设备自检，显示屏显示当前频率后，按下电机开关，设备开始运转。检查设备运行是否正常，然后根据流量参数表调节设备至所需频率，设备开始工作。注意：a.出料口是否有物料流出且流量稳定；b.注意进料系统中的物料，进料应稳定、匀速。c.此当中如有异常应立即关机，由专人检查设备或联系ATS。4.加压：顺时针旋转加压手柄，加压过程应缓慢匀速进行，约100bar/10s。所加压力不可大于压力表量程（＜1800bar）亦不可超过最高工作压力。先调节二级压力，二级压力数值一般为总压力的10-50bar左右，二级压力数值稳定后，再调节一级压力，此时一级压力表显示为总压力。调节压力时，可使物料或水处于循环状态，保证进料系统不断流。5.工作过程中a.注意进料杯中的物料，保证管路始终有物料。在加压状态下如发生断料，应立即卸压（见步骤7），待设备为无负载运行后，关掉开关。重新加料后再开机。b.运行中有任何故障请关机，参见维护规程或说明书做相应处理，或联系ATS。6.卸压：逆时针旋转加压手柄，卸压过程应缓慢匀速进行，约100bar/10s。加压手柄请勿过分旋出，即保证手柄不处于过松状态，以免下次开机时顶杆瞬间顶出，割破顶杆O型圈。卸压时先卸二级压力再卸一级压力。7.清洗：均质结束后，设备应立即进行清洗。待物料完全排空后，加入大量清水清洗。油性物料应用碱液或洗涤剂清洗。清洗过程中可加100～200bar压力。最后用纯水循环清洗数次，保证无清洗液残留在管道内。如物料粘度较高，应拆下进出管路，均质阀进行清洗。注意：不能使用含氯和碘的溶液，以免腐蚀不锈钢管道。8.关机：清洗完后，在无负载情况下排干清水。关闭电机开关，逆时针旋转主开关。9.灭菌(可选项)：确定设备停机后，取下料杯，将蒸汽发生器接口与进料法兰相接。注入121℃，3.8bar的高压蒸汽，灭菌30分钟。灭菌过程中严禁开机运行，否则严重操作柱塞和柱塞密封。灭菌结束后确保设备自然状态下冷却。然后接上灭菌的进料杯。10.整理：将设备表面擦拭干净，保持设备周围环境干净并处于通风状态。其他注意事项1．使用前请填写使用记录表；若为初次使用，请详细阅读仪器使用说明书或在专人指导下使用；按照操作规程操作；如有疑问，请联系责任人；2．如仪器出现故障及时联系责任人，如无法解决，及时报修；报修电话：联系人：3．仪器每个月由责任人维护检查一次，检查仪器使用情况和仪器状态，填写维护保养记录表。FoodInnovationCentre–ShanghaiDSMFoodSpecialtiesHomogenizerproceduresandCautionsInstrument：ATSHomogenizerInstrumentNo.：DFS-Dairy-001Personincharge:AnneyXuCalibrationcycle:onemonthFunctions:thehomogeneousmaterialsforliquidtreatmentStandardOperatingProcedure:1.Materialsrequirements:forhomogeneousmaterialsmustbehomogeneousfluid.Note:Thematerialsthatcontainingsolidparticlesorhighviscosityshouldbesheared.Diameterbiggerthan0.5mmrigidparticlesorplantrootsarenotapplicabletothisequipment.2.Bootbeforetheexamination:toensurethatallpartsareinworkingcondition.Fastenersaretightenedstate;pressureinarelaxedstateofthehandleandnottooloose;manometerzeroandthenormaldisplay;feedsystemalwayshasmaterialorwater;Note:needtocheckthemovementofequipmentsuchaswhethertheinstallationlevel;powerphase(electricalsteering)iscorrectandsoon;Forfurtherinformation,pleasecontactATS.3.Boot:Turnaroundtheswitchclockwisethenthedeviceself-test,thescreendisplaysthecurrentfrequency,adjustthefrequencytowhatyouneedthenstarttheequipment.Makesure:a.thereismaterialfromtheoutletandoutflowflowstability;b.feedshouldbestableanduniform.c.shutdowntheinstrumentimmediatelyifthereisanythinganomalytocheckequipmentorcontactATS.4.Vasopressin:vasopressinhandleclockwiserotation,theslowprocessshouldbeuniformcompression,andabout100bar/10s.Addpressureonthepressuregaugecannotbegreaterthantherange(1800bar)shouldnotexceedthemaximumworkingpressure.Firstsecondarypressureregulator,twopressurevaluesthetotalpressureisgenerally10~20%,twopressurenumericalstability,andthenapressureregulator,pressuregaugeatthistimeshowedatotalpressure.Regulationofpressure,willenablethematerialorwaterinacycleofstate,toensureconstantflowfeedingsystem.5.Thecourseoftheirworka.attentiontocupfeedmaterialstoensurethatthereisalwayspipingmaterials.Whileunderpressure,suchashappenedoffexpected,shouldbeimmediatelyrelieved(seeStep7),tobeequipmentforno-loadrunning,turnofftheswitch.Re-feedingaftertheboot.b.thereisanyfailureinrunning,pleaseshutdown,seethemaintenanceoforderorinstructionstodotheappropriatetreatment,orcontactATS.6.Relief:stress-reliefprocessshouldbeslowtocarryoutuniform,about100bar/10s.Donothandletoomuchpressurespinout,thatis,toensurethatthehandleisnottoolooseinthestate,soastoavoidthenextboot-upFoodInnovationCentre–ShanghaiDSMFoodSpecialtiesmandrilinstantejection,cutO-ringmandrel.Reliefwhenthefirststageandthensecondarystage.7.Cleaning:Afterhomogenization,equipmentshouldbecleanedimmediately.Tobecompletelyemptiedofmaterial,addplentyofwatertoclean.Applicationofcausticoroilymaterialswashingdetergent.Cleaningprocesscanadd100~200barpressure.Finallycleaningcycleseveraltimeswithpurewatertoensurethatnocleaningliquidresidueinthetube.Ifdealwithhighviscositymaterial,shouldremoveandcleanallthepartssuchashomogenizingvalve,feedpipe,etc.Note:Cannotusechlorineandiodinesolutiontoavoidcorrosionofstainlesssteelpipe.8.Shutdown:aftercleansing,incaseofno-loaddrainingwater.Turnofftheequipment.9.Sterilizer(optional):identificationofequipmentdowntime,removedthefeedcup,steamgeneratortointerfacewiththeflange-phasefeed.Injectionof121℃,3.8barhighpressuresteamsterilizerfor30minutes.Sterilizationprocessisprohibitedtoruntheboot,oraseriousdamageforplungerandplungerseal.Aftersterilizationtoensurethatthenaturalstateofthecoolingequipment.Andwithaccesstothesterilizationofthefeedcup.10.Finishing:cleantheequipmentandmaintaintheequipmentinthesurroundingenvironmentcleanandventilationstatus.AdditionalNotes1.Pleasefillintheuseofrecordsform;iffortheinitialuse,pleasereadtheinstructions;inaccordancewithoperatingprocedures;Ifyouhaveanyquestions,pleasecontactthedutyperson;2.NotifytheundertakerifInstrumentfailureorcontactAT