CIP项目标准模板

ProjectName:Preparedby:Checkedby:Date:BusinessCase(whyselected)DefineMeasureAnalyzeImproveControl•Describethecurrentfinancialimpactoftheproblem,i.e.howmuchmoneyiscurrentlywastedbecauseoftheproblem.Thiswasteofmoneymaybeduetoe.g.scrap,rework,repair,slowcycletime,bottlenecks,poorutilizationofcapacity,inventorycosts,warrantycosts,lostvolume,lostopportunities,etc.PracticalProblemDefinitionProblemStatement:ProjectObjectives:DefineMeasureAnalyzeImproveControlProjectTeamSponsortheproject;Resourcesupport;ManageandAppraiseMBBandBB.Leadandmanagetheproject;TrainingtheGBandteammembers;Coordinatebetweenmembersanddepartments;Followuptheprojectphase;ManageandEvaluateGB.Collectthedataforanalysis;ProcessCapabilityStudy;MSA;Executetheimprovementplanwithprojectmembers;Keepgoodcommunicationbetweensuppliersandprojectteam;Asaconsultant,directtheproject;TrainingGBandteammembers.Collectrelativedata;Negotiationwithsuppliersonqualityrequirement.Collectrelativedata;Incomingqualityinspection;Collectthedataforanalysis;FMEA;ProcessCapabilityStudy;MSA;Executetheimprovementplanwithprojectmembers;Optimizetheprocess;FMEA;ProcessCapabilityStudy;MSA;Executetheimprovementplanwithprojectmembers;Supporttheprojectandkeepproductionlinerunningwhenprojectneeded;Assigntheoperatorandlineforprojectexperiment.Assigntechniciantoadjustthemachineandparametersetting;Executetheimprovementplanwithprojectmembers;Technicalsupportfortheimprovementproject;Executetheimprovementplanwithprojectmembers;ResponsibilitiesDefineMeasureAnalyzeImproveControlPrimaryMetricDefineMeasureAnalyzeImproveControlBusinessImpact(costsavingsestimated)DefineMeasureAnalyzeImproveControlProjectGanttChartDefineMeasureAnalyzeImproveControlPhasesTimelineMainActivitiesJulyAugSeptOctNovDecDefineBusinesscaseProjectscope&objectiveTeamsetupMeasureMSAforYandXsProcessCapabilityAssessmentCause&EffectAnalysisScreenpotentialcausesFastimprovementmeasuresAnalyzeStatusanalysisforXsStatisticalanalysisandverificationforXsImproveActionspilotedResultverificationControlStandardizationControlplan&SPCCostsavingsverificationResponseVariable(Y)ResponseVariableandSpecification:MeasurementSystemDescription:DefineMeasureAnalyzeImproveControlProjectScopeDefineMeasureAnalyzeImproveControlMeasurementSystemAnalysis•Objective:VerifytheMeasurementSystemforStandbyPowerTestingbyVariableGaugeR&Rmethod.•StandbyPowerTesterModel:DigitalPowerMeter_1•SampleSize:10pcs•Method:2TestOperators,test3timeforeachsample•%R&R=sMS/sTotal*100=%SV=4.33%14%(Ideal)•%P/T=5.15*sMS/Tolerance*100=%SV/Toler=2.45%8%(Ideal)•DistinctCategories:3210(Ideal)So,theMeasurementSystemforStandbyPowerTestshouldbeacceptableaccordingtotheaboveGR&Rresult.Conclusions:StudyVar%StudyVar%Tolerance%ProcessSourceStdDev(SD)(6*SD)(%SV)(SV/Toler)(SV/Proc)TotalGageR&R0.00306390.0183844.332.455.11Repeatability0.00306390.0183844.332.455.11Reproducibility0.00000000.0000000.000.000.00Operator0.00000000.0000000.000.000.00Part-To-Part0.07073980.42443999.9156.59117.90TotalVariation0.07080610.424837100.0056.64118.01NumberofDistinctCategories=32DefineMeasureAnalyzeImproveControlAnalysisofCapabilityDefineMeasureAnalyzeImproveControlProcessMapWrongwireInsulationdamageWrongnumbersofturnsIncorrectwiretensionPinbendedPoorassembly(nottobottom)CPinCFixtureUOperatorCBobbindimensionCMagneticwire_DiaCWindingParameter(travel/tension/speed)UOperatorWrongwireInsulationdamageWrongnumbersofturnsIncorrectwiretensionCPinCSolerwireCTemperatureCTimeUOperatorColdsolderWrongtinwireNosolderExcesssivesolderCFixtureUOperatorWirebrokenMal-assemblyCFixtureCEIcoredimensionCEIcoreburrsUOperatorUMachineAdjustEIcorebendingDemagebobbinEIcoresidenotidenticalCEIcoreUOperatorUMachineAdjustEIcorebendingEIcorelooseVisualdefectCTestermal-functionUOperatorCycletimeYieldPassthetransformerwhichnotbeentestedCDippingtimeCDippingdepthUMachinevibrationUVarnishviscosityUOperatorUFixtureCycletimeEIcorelooseVisualdefectCDryingTimeCTemperatureUOperatorUOvenStructureCycletimeTransformerdemageCInputVoltage/CurrentCTesterCTransformerUOperatorVoltage_NoloadHighStandbypowerHi-pot/InsulationVisualDefectPrepareRawMaterial,MPI,Equipment,OperatoretcPrimaryWindingSolderingwirePresspinBobbinandbobbincoverAssemblyStackingEIcorePressEIcoreElectricalFunctionTestingVarnishDryingFunctionalTestingNextProcessSecondaryWindingProcessInputOutputProcessInputOutputVAVAVAVAVAVAVAVANVAVAVANVADefineMeasureAnalyzeImproveControlC&EMatrix•TolinktheC&EMatrixtotheProcessMapandRelatestheKPIVstotheKPOVswithasimplifiedQFDmatrix.DefineMeasureAnalyzeImproveControlRatingofImportancetocustomer1044No12345ProcessOutputTotalNoProcessProcessInput(X)∑XY102030405060708090100110120130140150160170180190200210220230240C&EMatrixPFMEA•FMEAisstructuredapproachtoIdentifywaystheproductorprocesscanfailandeliminateorreducetheriskoffailure.DefineMeasureAnalyzeImproveControlSummaryofMPhaseDefineMeasureAnalyzeImproveControlIdentificationofLikelyX's•X’srelatedtoRawMaterial•X’srelatedtoProcess&EquipmentDefineMeasureAnalyzeImproveControlCauseVerification_1DefineMeasureAnalyzeImproveCon