德国伟世通汽车风洞

VisteonClimaticWindTunnel:FromConcepttoOperationsJune2,2005GaryW.WalkerJacobsSverdrup25650W.11MileRd.Southfield,MI,48034,USA(248)603-6000PurposeofPresentation•DiscussAssetManagementapproachinthecontextofaTestFacility’sDesign&Constructionphase•DescribethisapproachforVisteon’sEuropeanClimaticWindTunnel(ECWT)JacobsSverdrupBackground•JacobsEngineering,oneoftheworld’slargestprovidersofprofessionalengineeringservices,isheadquarteredinPasadena,CA,USA−35,000employeesinmorethan200locationsworldwide−Approaching$5billionrevenue−ListedontheNewYorkStockExchange(symbol:JEC)−RegionalofficeinCologne,Germany•JacobsSverdrup,awhollyownedsubsidiaryofJacobs−over7,000employeeswhoprovideadvancedtechnologyengineeringservicestobothgovernmentandindustryAutomotiveAssetManagementExamples•Climatic,aerodynamic,driveabilitytesting−DriveabilityTestFacility(Detroit,USA)•Climatic,componentandHVACperformancetesting−DearbornProvingGround(Detroit,USA)−VisteonECWT(Kerpen)•EMCtesting(developmentandcert.)−EMCTestFacility(USA)•Technicalstaffsupportingvehicleandcomponenttesting(crashworthiness,impact,emissions,transmission,enginedevelopment)atFordMotorCompanylabs(USA)TestFacilityLifeCycleATestFacility’sLifeCyclecanbecharacterizedbyphases:•DesignandConstruction−Identificationoftheneedforanewfacility−Developmentoffacilityrequirements−Specification,design,construction,commissioningandacceptance•OperationsandMaintenance−Developmentofoperationalplans−OperationsRamp-up−FullOperationsincludingmaintenance,facilitysustainmentprojects,testservices,calibrations,etc•Decommissioning/ClosureTestFacilityLifeCycleATestFacility’sLifeCyclecanbecharacterizedbyphases:•DesignandConstruction−Identificationoftheneedforanewfacility−Developmentoffacilityrequirements−Specification,design,construction,commissioningandacceptance•OperationsandMaintenance−Developmentofoperationalplans−OperationsRamp-up−FullOperationsincludingmaintenance,facilitysustainmentprojects,testservices,calibrations,etc•Decommissioning/ClosureSpanofAssetManagementTestFacilityLifeCycleATestFacility’sLifeCyclecanbecharacterizedbyphases:•Design&Construction−Identificationoftheneedforanewfacility−Developmentoffacilityrequirements−Specification,design,procurement,construction,commissioning•Operations&Maintenance−Developmentofoperationalplans−Ramp-up−FullOperationsincludingmaintenance,facilitysustainmentprojects,testservices,(brokering),calibrations,etc•Decommissioning/ClosureAssetManagementatVisteonECWTApproachappliedforVisteonECWT•ImprovethetransitionbetweenTestFacilityLifeCyclePhases-Design&ConstructionandOperations&Maintenance•Asuccessfultransitionmustfocusinthreebasicareas−People−Processes/procedures−Equipment/suppliesFocusAreas•People−Early,cleardefinitionofRoles/Responsibilities−StaffingplandevelopedconcurrentlywithDesign−HiringofstaffduringConstruction−Effectivetrainingviamultiplemethods•Processes/Procedures−PlanforOperationsLaunchduringConstruction−LeverageProceduresfromrelatedoperations−DevelopspecificWorkInstructionsduringCommissioning−MaintenancePlanDevelopmentduringProcurement−Developthebusinessplanforsaleofexcesstestcapacity(brokering)•Equipment/Supplies−DevelopprocurementstrategyforOperations&MaintenanceduringConstruction−ProcurementofmaterialsbeforeCommissioningBenefits•Client−ProductivetestingwillbeginsoonerafterCommissioning−Reductionintimeforramp-upto100%capacityafterCommissioning•Design&ConstructionTeam−OperationsTeamparticipatesinkeydesigndecisions−LessonslearnedfromexistingoperationsareincorporatedduringDesign•Operations&MaintenanceTeam−trainedatexisting,similaroperationsbeforeCommissioningoccurs−OperationspersonnelcanunderstandsystemsquickerthroughmoreeffectiveparticipationduringCommissioning−MostProcesses/ProceduresarereadyforusebeforeCommissioningiscompleted•BrokeredTestingParticipants−OperationalandDataSecurityissuesaremoreeffectivelyaddressed−Improvestheefficiencyinsellingavailabletesttime(bothlead-timeandoperations)VisteonEuropeanClimaticWindTunnel•AssetManagementContract–Oct.2003•ScheduledCompletionofDesign/Const.–Sept.2005•TestServices(Brokering)–Jan.2006InitialRequirementsVisteonEuropeanClimaticWindTunnel•ClimaticWindTunnelforR&D,prototype,andproductionHVACsystemtesting•TechnicalstafftooperateandmaintainthenewfacilityHowisthisProjectUnique?VisteonEuropeanClimaticWindTunnel•MostDesign/Buildprojectsarebuilttomeetcertainperformancespecifications•Staffistrainedandtestproceduresaredevelopedtypicallyafterthefacilityisconstructed•FortheVisteonECWT,JacobsSverdrupwasselectedfortheDesign&BuildphaseandtheOperations&MaintenancephaseTechnicalFeaturesVisteonEuropeanClimaticWindTunnel•Nozzle:5m2•Windspeed:200kph•Temperature-40Cto55C•Dynamometer:4WD(235kW&180kW)•SolarSimulation,fullspectrum,movable•Garage/vehicleprep,instrumentationandcalibrationareas•SoakAreas:3vehicleswithwarm-updynoResultsVisteonEuropeanClimaticWindTunnel•BeforecompletionofDesign&Construction(Commissioning):−Operatingproceduresdeveloped−EngineersandtechnicianstrainedinUSAfor6–9monthsinsimilarclimaticfacilities−PerformedVisteo