成形模拟分析报告AnalysisReportofFormingSimulationDoc.No.:1D-300188,Date16.11.2004,issuedby:TMS/SVWKNmm板料形状Shapeofsheetmetal料片方向Directionofsheetmetal拉伸方式Drawingmode工艺方案编制Technicalschemecompiledby:模拟软件/版本ProgramandVersion:AUTOFORM3.2理论压边力TheoryForce:第一阶段Stage13700KN理论凸模力ThoeryForceofMaleDie:第01页共12页Page01of12符合模拟技术要求meetthespecificationofdrawingsimulation完成日期Dateoffinish:StampingPartFormability零件数据状态StatusofPartData:5001053D-工艺/Method:-零件成形性模拟分析SimulationAnalysisof部门Dept.模拟结果评价EvaluationofSimulationResult:模拟结果ResultofSimulation:根据技术要求中拉伸模拟标准AsperDrawingSimulationSpecification:21-1D-300045,版本Version:11,22.01.2004数据状态StatusofData零件材料、料片厚度、数据Part'sMaterial,ThicknessandData姓名Name零件模型PartModel(TM&TZ)+AVS/SKD:3D-工艺Technique版本Version制作人Issuer:零件名/PartName:SPCCt=3第二阶段Stage2压边圈Blankholder模拟Simulatedby:项目名称/Project:零件号/PartNo.:行程Stroke:备注Remarks:人员Personnel计算Caculating,变量variable,文件Files:开始日期Dateofstart:是YES否NO弧形料Curve凸模MaleDie方料Rectangle不规则料Shape梯形料Trapezium凹模FemaleDie单动Single双动Double失败Failure危险Danger通过Pass成形模拟分析报告AnalysisReportofFormingSimulationDoc.No.:1D-300188,Date16.11.2004,issuedby:TMS/SVW最大值MaxValue3D-工艺/Method:1)根据技术要求中深拉伸模拟标准AsperDrawingSimulationSpecification:21-1D-300045,版本Version:11,22.01.2004项目名称/Project:零件号/PartNo.:零件名/PartName:-总评General1)第02页共12页Page02of12零件数据状态StatusofPartData:评价Evaluation模拟结果评价一览SummaryofsimulationResult备注Remarks:最小变薄率Min.DBR起皱Wrinkle25%变薄率BDR:3%滑移线SkidLine开裂Crack:成形极限和最大变薄率FLCandMax.BDR成形模拟分析报告AnalysisReportofFormingSimulationDoc.No.:1D-300188,Date16.11.2004,issuedby:TMS/SVW零件数据状态StatusofPartData:零件号/PartNo.:零件名/PartName:开裂Crack,FLD项目名称/Project:-3D-工艺/Method:第04页共12页Page04of12成形模拟分析报告AnalysisReportofFormingSimulationDoc.No.:1D-300188,Date16.11.2004,issuedby:TMS/SVW第03页共12页Page03of12零件数据状态StatusofPartData:料片图、拉延筋以及拉伸后料片轮廓Blank,Drawbead&Post-draw-blank料片尺寸BlankSize:落料个数Blanksno.:料片弯曲半径Blankbendingradius:拉延槛Drawdoorstep制动筋Brakebead项目名称/Project:零件号/PartNo.:零件名/PartName:00图片说明Illustrationofpicture(AutoForm系数Ratio)拉延阻力DrawingDrag3D-工艺/Method:-(0.5)0第1拉延筋1stDrawbead第2拉延筋2stDrawbead1520X436X3拉延筋Drawbead步距Step:轧制方向Rollingdirectionofsheetmeta材料流动方向Flowingdirectionofsheetmetal成形模拟分析报告AnalysisReportofFormingSimulationDoc.No.:1D-300188,Date16.11.2004,issuedby:TMS/SVW第08页共12页Page08of12零件数据状态StatusofPartData:项目名称/Project:零件号/PartNo.:零件名/PartName:-3D-工艺/Method:最小材料变薄Min.Thinningofsheetmetalthickness成形模拟分析报告AnalysisReportofFormingSimulationDoc.No.:1D-300188,Date16.11.2004,issuedby:TMS/SVW第06页共12页Page06of12零件数据状态StatusofPartData:-3D-工艺/Method:项目名称/Project:零件号/PartNo.:零件名/PartName:材料变薄率分析ThinningRatioAnalysisofSheetMetalThickness成形模拟分析报告AnalysisReportofFormingSimulationDoc.No.:1D-300188,Date16.11.2004,issuedby:TMS/SVW第05页共12页Page05of12零件数据状态StatusofPartData:-3D-工艺/Method:项目名称/Project:零件号/PartNo.:零件名/PartName:成形性能分析FormabilityAnalysis成形模拟分析报告AnalysisReportofFormingSimulationDoc.No.:1D-300188,Date16.11.2004,issuedby:TMS/SVW第08页共12页Page08of12零件数据状态StatusofPartData:项目名称/Project:零件号/PartNo.:零件名/PartName:-3D-工艺/Method:最小材料变薄Min.Thinningofsheetmetalthickness成形模拟分析报告AnalysisReportofFormingSimulationDoc.No.:1D-300188,Date16.11.2004,issuedby:TMS/SVW距下死点50mm距下死点30mm零件数据状态StatusofPartData:项目名称/Project:零件号/PartNo.:零件名/PartName:-3D-工艺/Method:起皱分析(总体)WrinkleAnalysis(General)第09页共12页Page09of12成形模拟分析报告AnalysisReportofFormingSimulationDoc.No.:1D-300188,Date16.11.2004,issuedby:TMS/SVW第11页共12页Page11of12零件数据状态StatusofPartData:项目名称/Project:零件号/PartNo.:零件名/PartName:-3D-工艺/Method:滑移线分析SkidLineAnalysis成形模拟分析报告AnalysisReportofFormingSimulationDoc.No.:1D-300188,Date16.11.2004,issuedby:TMS/SVW压变圈闭合距下死点105mm压变圈闭合距下死点60mm压变圈闭合距下死点30mm压变圈闭合距下死点20mm压变圈闭合距下死点10mm压变圈闭合距下死点1mm零件名/PartName:3D-工艺/Method:零件数据状态StatusofPartData:第10页共12页Page10of12零件号/PartNo.:起皱分析(局部)WrinkleAnalysis(Local)项目名称/Project:-成形模拟分析报告AnalysisReportofFormingSimulationDoc.No.:1D-300188,Date16.11.2004,issuedby:TMS/SVW-零件名/PartName:3D-工艺/Method:零件数据状态StatusofPartData:第12页共12页Page12of12零件号/PartNo.:备注,协商,…Remarks,negotiation,...项目名称/Project: