汽车密封条迈腾CC导槽工位设备布局与仿真

**学学士论文I汽车密封条迈腾CC导槽工位设备布局与仿真摘要本文对迈腾CC汽车密封条的生产车间的生产工艺和工位布局进行研究。在生产线设计的过程中，在了解各工艺流程内容的基础之上，运用工业工程的有关方法对生产线每个工位的工艺进行分析。同时，根据实际情况确定出生产线的节拍，结合操作时间和节拍确定每个工位的操作工人数量，通过对生产线进行平衡并利用“5W1H”提问法以及“ECRS”原则对生产线进行适当的改进并完成迈腾CC汽车密封条导槽工位的布局改善任务，并且对车间进行了人因工程方面的改进。并针对离散变量的计算机系统仿真一般过程以及flexsim软件特点进行介绍，利用flexsim软件工具对迈腾CC汽车密封条生产车间的运行过程进行了仿真，找出了在生产线运行过程中出现的阻塞和等待问题并对此进行了分析，并提出了改进方案，验证了改进后的效果。关键词：生产线平衡节拍仿真工业工程**学学士论文IITitle:TheDesignandSimulationoftheMAGOTANCCautomotivesealingguidegroovestationAbstractItmadethesimpleintroductionforthispassageabouttheaspectsandlayoutintheMAGOTANCCautomotivesealingguidegroovestation.Intheprocessofthedesigningoftheproductionline,itanalyzedeverystationonthebaseofknowingthecontentoftheprocess.Atthesametime，accordingtotheactualsituationtodeterminetheproductionlinetothebeat,combinedwithoperatingtimeandbeatdetermineeachstation'soperationofthenumberofworkers,throughtheproductionlinestobalanceanduseof5W1Hquestionslaw,andECRSprincipleofproductionappropriatetoimproveandMAGOTANCCcompleteautomotivesealingguidestoimprovethelayoutofstationtasks,andtheworkshopwereergonomicimprovements.Thispassagedescribedconcretelyandintroduceddetailedthe“flexsim”characteristicandthesimulatingtoscatteringvariablesystem.Andithassimulatedtheoperatingprocessofthesealingguidegroovestationwiththe“flexsim”.Ithasfoundtheblockageandwaitingproblemsappearingintheprocessofproductionlineandhasanalyzedthem.Keywords:ProductionLineBalance，Simulation,Simulation，IndustrialEngineering**学学士论文III目录1绪论..............................................................11.1课题研究背景..................................................11.2国内外研究现状及发展趋势......................................11.2.1国外研究现状...............................................11.2.2国内研究现状...............................................11.2.3设施布置的发展趋势.........................................21.3论文研究的目的及意义..........................................21.3.1论文研究的目的.............................................21.3.2论文研究的意义.............................................21.4论文的主要研究内容............................................21.5论文的主要研究方法及技术......................................31.6本章小结......................................................42设备布局与物料搬运理论和方法研究..................................52.1车间设备布局的内容与目标......................................52.1.1设施布局的内容.............................................52.1.2设施布置的目标.............................................52.2生产车间设施布置..............................................52.2.1设施布置的意义.............................................52.2.2生产车间设施布置的原则.....................................52.2.3生产设施布置基本形式.......................................62.3生产设施系统的物流分析........................................62.3.1物流分析在车间布置中的作用................................62.3.2物流分析方法...............................................62.4物料搬运系统分析SHA..........................................62.4.1物料搬运系统分析过程.......................................62.5本章小结......................................................63车间设施系统布置分析与改善研究....................................83.1该生产车间原设施布置分析......................................83.1.1该车间生产流程现状介绍....................................83.1.2该车间设施布置的特点分析.................................103.1.3该车间原设施布置问题分析.................................103.2该车间工艺流程改进...........................................123.2.1工艺分析与改善...........................................123.2.2车间生产平衡改善.........................................143.3该车间作业单位相互关系分析...................................163.3.1产品—产量分析...........................................163.3.2生产作业单位及所需面积的确定.............................163.3.3各作业单位之间的物流量分析...............................173.3.4各作业单位相互关系分析...................................183.4本章小结.....................................................19**学学士论文IV4该生产车间物流搬运系统分析与改善.................................204.1车间物料搬运系统特点分析.....................................204.1.1车间生产物流现状及理论....................................204.1.2车间生产物料搬运特点分析..................................204.2车间改善方案设计.............................................234.2.1车间改善设计依据.........................................234.2.2车间物料搬运系统改善设计..................................244.2.3改善效果与评价...........................................264.3关于人因的改进...............................................304.3.1人因工程的定义及发展.....................................304.3.2人因工程的目的...........................................314.3.3人因工程在本次研究的应用.................................314.4本章小结.....................................................345车间布置及物料搬运系统仿真及分析.................................355.1仿真介绍.....................................................355.1.1软件介绍及特点............................................355.1.2flexsim的功能..........................................355.1.3flexsim的仿真步骤......................................365.2车间改善前生产线平衡仿真分析.................................375.3车间改善后生产平衡仿真分析...................................415.4仿真结论.....................................................435.5本章小结.....................................................436结论..............................