汽车工业的可追溯性解决方案

RVSIProductTraceabilitySolutionsforAutomotiveIndustry汽车工业RVSI产品可追溯性解决方案TableofContentsProductTraceabilityinAutomotiveIndustry汽车工业的产品可追溯性DataMatrixandDirectPartMarking(DPM)DataMatrix码和DPM码RVSIProductTraceabilitySolutionsRVSI产品可追溯性解决方案CaseStudies个案研究Service&Support服务和支持Conclusions小结汽车工业内的问题生产可追溯性需要:“Spill”containmentConductproducttraceabilityduring&aftermanufacture管理产品加工过程和产品加工后的可追溯性Minimizehighrecallcost减少数额巨高的召回返厂维修的成本Providequalityimprovementchannel提供质量改进的渠道Processoptimization&control过程控制和最佳化Flexiblemanufacturingsystem柔性加工系统Trackpartgeneology零件缺陷追踪Conductdefecttracking缺陷行为追踪Conductassemblyerrorproofing装配错误行为证明Co$tImpactofaSpillAtSupplier:$25Kto$500K$Identifyissue(s)$Identifyaffectedproduct$Scraporrework$Collateraldamage$Lostunits$SupplierratingAtAssemblyPlant:$250Kto$1M$Identifyissue(s)$Identifyaffectedvehicles$Repair/Rework$Collateraldamage$Lostunits$SupplierqualityAtCustomer:$1Mto$10M$AdversePR$Customerrelations$Perceivedqualityimage$Identifyaffectedvehicles$Repairlogistics$Collateraldamage$JDPowerSource:AmajorautomotivemanufacturerinUSFlexibleManufacturingSystem柔性制造系统Identification&trackingofautomotivepartsthroughoutmanufacturing汽车零部件制造过程辨认和跟踪Differentpartsmanufacturedinthesameproductionline不同的零部件在同一条线上生产Ensurethattherightpartsarematchedtothecorrespondingparts确保正确的零件装配到相应的零部件上Otherwise,itresultsinproductiondelaysandexpensiverepairs否则，将导致生产延迟和昂贵的维修费用TraceabilityRequirementAutomotiveOEMs,partssuppliersandtechnologyvendorsallworktogethertoagreeoncommonautomotiveindustryrulesfortraceability:汽车设备制造厂商、零部件供应商和工艺技术卖主一致达成了汽车工业可追溯性规则：Barcode----shippinglabelsoncontainersandpallets一维条型码－－包装箱和托盘上的的运输标签2Dcode----partsmarkingandidentification二维矩阵码－－零件的标记和证明AutomotiveIndustryActionGrouprecommendsDirectPartMarking(DPM)andDataMatrixasindustrystandardsforproducttraceability汽车工业行动小组推荐DPM码和DateMatrix码作为产品可追溯性的工业标准BarcodeLimitation一维条形码的局限Automotivemanufacturinganddistributionwasoneoftheearliestarenasforindustrialbarcodestandardization汽车的生产和供应是工业条码标准化的舞台之一DonotsupportDirectPartMarking不支持直接打刻Limitedmarkingspace,especiallyintheareaofelectroniccomponents打刻的空间受到局限，特别是在电子部件领域Printinglabelsthatcanfalloffordeteriorateinharshenvironments印刷的标签在粗糙环境有可能会脱落或受到破坏TemporaryID,notpermanentidentificationforparts临时的ID，不能永久证明零件Lowdatastorage很低的数据记录量Choiceof2DCodes选择2D码DataMatrixisthefirstchoiceforDirectPartMarking(DPM)DataMatrix码是DPM（零件直接打刻）的首选OnlyDataMatrixistypicallysuitablefordotpeen--themostcost-effectiveDPMmethodinAutomotiveIndustry只有DataMatrix码是最典型也是最适合的针式点打刻方式－－汽车工业中最有成本效益的直接打刻技术。QRCode:SupportsomeDPM,PoorabilityonreadingdotpeenQR码支持一些DPM（零件直接打刻）,但在针式点打刻（dotpeen）上的读写能力很差。PDF417:Analogencodinglikebarcode,NotsupportDPMPDF417像一维码一样，不支持DPM（零件直接打刻）MaxiCode:Freightsortationandtracking,NotsupportDPMMaxiCode货物分类和跟踪，不支持DPM（零件直接打刻）MaxiCodeDataMatrixPDF-417QRCode2DBigFour四大2D码WhyDataMatrix?为什么用DataMatrix？2DDataMatrixAddressesconventionalbarcodelimitations2DDataMatrix克服了传统条型码的局限性SupportsDirectPartMarking(DPM)--evenroughmetalsurface支持直接打刻（DPM）－－即使是粗糙的金属表面Smallsize,highinformationdensity--upto100Xbarcode小的尺寸，高密度的信息－－是普通条码的100倍Digitalencoding,errorcorrection--20%errorcorrectionrate数据编译，数据纠正--20%的数据纠错率PermanentIDforparts--surviveharshindustrialenvironments永久的零件ID－－在苛刻的工业环境中得到应用20%Lowcontrast--comparedwith80%contrastbarcodeneed20%的低差异－－相比之下，普通条码要80％的差异informationinformationinformationOtherBenefitsofDataMatrixDataMatrix的其他益处DataMatrixadvantages:DataMatrix的优点Readableinanyorientation,scaleable在任何方位任何尺寸均易读SupportsanyInternationalLanguageEncoding支持任意一种国际性的语言编码Encode3116numericor2335alphanumericcharactersandor1556bytesofbinaryinformation编译3116个数字字符或2335个带文字和数据的字符，也可以编译1556字节的二进制信息Placedinpublicdomain,nolicensefee放在公共领域，不需要许可费Wideadoptioninmanyindustriesworldwide广泛被全世界的工业企业使用Broadstandardization(AIAG,AIM,EIA,ISO,SEMI,ATA,…)广泛的标准化2mmWhyDirectPartMarking?为什么要直接打刻？Iftraceabilityisrequiredaftertheproductisseparatedfromitstemporaryidentification如果在产品脱离它的临时标识时需要可追溯Whenthepartcannotbemarkedwithbarcodelabelsortags当零件不能条码标志或标签来作标识时Ifthepartwillbesubjectedtoenvironmentalconditionsthatprecludetheuseofadd-onidentificationmeans如果零件受环境条件的影响，不能使用附加标识的方法。TheuseofDPMmethodsmaybemorecostefficientthanindividualitemlabels使用DPM（直接打刻）技术将比单独的标签更具成本效益Whenidentificationisrequiredforatleasttheanticipatedlifecycleofthepart,asdefinedbythemanufacturer当零件的标识要在由生产厂商规定的预期的寿命内必需时FromISO,GuidelinesforDPMAutomotivePartsSample汽车零件样本THEDIRECTMARKINGOFVEHICLEPARTS汽车零件上直接打刻DataMatrixdot-peenedonacamshaft在曲轴上的针式打刻的DataMatrix码Letmanufacturerspermanentlyidentify,track,andtracecomponents让生产厂永久的识别、跟踪和追溯零部件DirectPartMarkingMethodsLaser激光DotPeen针点打刻InkJet喷墨BenefitsofDPMUsingDataMatrixDirectPartMarkingusingDataMatrixcodeisthemosteffectiveandefficientwaytogaincompleteautomotivepartstraceabilityandcontrol:使用DataMatrix码的直接打刻是获得全部汽车零件的可追溯和管理的最有效及最有效率的途径：Conductproducttraceabilityduring&aftermanufacture在制造过程和制造之后管理产品可追溯性Increaseprocesscontrol增加过程控制Providequalityimprovementchannel提供质量提升的渠道Reducelife-cyclecosts减少生命周期成本Reducemanhours&humanerr