汽车线束工艺讲解

WuhanLear-DFMAuto.ElectricCo.,LtdCQBranch©ThisdocumentisthepropertyofLearCorporation.Itcannotbereproduced,delivered,ordisclosedtothirdpartieswithoutpriorconsentfromLearCorporation.线束制造讲义目录第一章：汽车基础知识第二章：汽车线束简介第三章：线束制造材料第四章：线束制造方法第五章：制造作业文件第六章：线束生产方式第七章：线束制造工装第八章：线束制造流程第九章：线束制造质量控制第十章：不合格品处理第十一章：其它WuhanLear-DFMAuto.ElectricCo.,LtdCQBranch©ThisdocumentisthepropertyofLearCorporation.Itcannotbereproduced,delivered,ordisclosedtothirdpartieswithoutpriorconsentfromLearCorporation.线束制造讲义第一章：汽车基础知识（一）小汽车分类（二）工厂及客户车型介绍（三）整车图片展示（四）车身布局示意图（五）轿车用关联制品（六）线束的布局WuhanLear-DFMAuto.ElectricCo.,LtdCQBranch©ThisdocumentisthepropertyofLearCorporation.Itcannotbereproduced,delivered,ordisclosedtothirdpartieswithoutpriorconsentfromLearCorporation.小汽车根据车体外形结构线束制造讲义（一）小汽车分类AT：自动档根据换档模式MT：手动档三厢（4门）：有独立的行李箱根据功能配置中配高配对应市场销售定位两厢（5门）：可通过后备箱进入车体，俗称尾门。低配标准型舒适型豪华型此外，汽车根据发动机的排量大小，可分为1.3L,1.6L,1.8L,2.0L,2.4L,2.5L,3.0L等，一般来说，排量越大，耗油量也会越大，动力输出也越强大。另外，汽车的车载电压为12伏。分类项目车型代码英文名称备注公司当前部分量产车型W23508X7C5T73308客户已停产项目C195Fiesta2006年底停产CD132MONDEO2007.8停产WuhanLear-DFMAuto.ElectricCo.,LtdCQBranch©ThisdocumentisthepropertyofLearCorporation.Itcannotbereproduced,delivered,ordisclosedtothirdpartieswithoutpriorconsentfromLearCorporation.线束制造讲义（二）工厂及客户车型介绍WuhanLear-DFMAuto.ElectricCo.,LtdCQBranch©ThisdocumentisthepropertyofLearCorporation.Itcannotbereproduced,delivered,ordisclosedtothirdpartieswithoutpriorconsentfromLearCorporation.307WuhanLear-DFMAuto.ElectricCo.,LtdCQBranch©ThisdocumentisthepropertyofLearCorporation.Itcannotbereproduced,delivered,ordisclosedtothirdpartieswithoutpriorconsentfromLearCorporation.508WuhanLear-DFMAuto.ElectricCo.,LtdCQBranch©ThisdocumentisthepropertyofLearCorporation.Itcannotbereproduced,delivered,ordisclosedtothirdpartieswithoutpriorconsentfromLearCorporation.C5WuhanLear-DFMAuto.ElectricCo.,LtdCQBranch©ThisdocumentisthepropertyofLearCorporation.Itcannotbereproduced,delivered,ordisclosedtothirdpartieswithoutpriorconsentfromLearCorporation.UGDO视听娱乐系统Infotainment后座娱乐系统RearSeatEntertainment第三排座椅电动折叠PowerFolding3rdRow遥控钥匙KeylessEntrySwitches双向遥控Car2U感应门系统PassiveEntry开关Immobilizer防盗BodyElectronics车身电子TPMS胎压监测HighVoltageEDS高压电路分配系统TVReceiver/AudioAmp电视广播接收智能中央控制盒SmartJBJunctionBox中央控制盒Wiring线束线束制造讲义（四）车身布局示意图车库门开启WuhanLear-DFMAuto.ElectricCo.,LtdCQBranch©ThisdocumentisthepropertyofLearCorporation.Itcannotbereproduced,delivered,ordisclosedtothirdpartieswithoutpriorconsentfromLearCorporation.线束制造讲义（五）轿车用关联制品信息记录仪压力传感器ＦＰＣ线束保险丝盒其他部品为我们生产的产品WuhanLear-DFMAuto.ElectricCo.,LtdCQBranch©ThisdocumentisthepropertyofLearCorporation.Itcannotbereproduced,delivered,ordisclosedtothirdpartieswithoutpriorconsentfromLearCorporation.线束制造讲义（六）线束的布局•前车线和发动机线的布局图•线束是连接轿车电气系统的血管和神经WuhanLear-DFMAuto.ElectricCo.,LtdCQBranch©ThisdocumentisthepropertyofLearCorporation.Itcannotbereproduced,delivered,ordisclosedtothirdpartieswithoutpriorconsentfromLearCorporation.门线门线门线门线后门线车顶蓬线侧安全气囊线束侧安全气囊线束发动机线M/B后车身线J/B前车线仪表盘线油箱线主线束线束制造讲义线束在车身的平面布局WuhanLear-DFMAuto.ElectricCo.,LtdCQBranch©ThisdocumentisthepropertyofLearCorporation.Itcannotbereproduced,delivered,ordisclosedtothirdpartieswithoutpriorconsentfromLearCorporation.线束制造讲义第二章：汽车线束简介（一）线束的概念及组成（二）线束的分类（三）线束成品展示（四）线束在车身的装载状态（五）线束装车实图WuhanLear-DFMAuto.ElectricCo.,LtdCQBranch©ThisdocumentisthepropertyofLearCorporation.Itcannotbereproduced,delivered,ordisclosedtothirdpartieswithoutpriorconsentfromLearCorporation.线束制造讲义（一）线束的概念及组成线束的概念：是指实现汽车所有功能配置的电路系统的组合，因为是将一根根的电线捆绑成束，故称线束。线束主要由“连接器、支路（含端子）、定位夹、胶带缠绕等”组成，线束在汽车构成中占重要地位，质量要求高。WuhanLear-DFMAuto.ElectricCo.,LtdCQBranch©ThisdocumentisthepropertyofLearCorporation.Itcannotbereproduced,delivered,ordisclosedtothirdpartieswithoutpriorconsentfromLearCorporation.线束制造讲义（二）线束分类发动机线束：ENG主线束小线束目的：易于后期保养或修理世界上大多数国家实行左驾，包含中国大陆及台湾、美国、俄罗斯等。只有极少数国家实行右驾，如中国香港、澳门、英国、日本、印度等。中央线盒线束：JB仪表板线束：IP座舱线束：BODY驾驶侧门门线束乘客侧门电瓶线束左右后门顶蓬线束行李箱线束倒车雷达线束ABS刹车线束接地线等汽车线束门线束（小线束）仪表板线束（大线束）©ThisdocumentisthepropertyofLearCorporation.Itcannotbereproduced,delivered,ordisclosedtothirdpartieswithoutpriorconsentfromLearCorporation.发动机线束（大线束）中央线盒线束（大线束）WuhanLear-DFMAuto.ElectricCo.,LtdCQBranch线束制造讲义（三）线束成品展示仪表盘（IP）发动机室（ERM）©ThisdocumentisthepropertyofLearCorporation.Itcannotbereproduced,delivered,ordisclosedtothirdpartieswithoutpriorconsentfromLearCorporation.地板(车身)Floor门（Door）WuhanLear-DFMAuto.ElectricCo.,LtdCQBranch线束制造讲义（四）线束在车身的装载状态WuhanLear-DFMAuto.ElectricCo.,LtdCQBranch©ThisdocumentisthepropertyofLearCorporation.Itcannotbereproduced,delivered,ordisclosedtothirdpartieswithoutpriorconsentfromLearCorporation.线束制造讲义（五）线束装车实图：C307发动机线束装配图WuhanLear-DFMAuto.ElectricCo.,LtdCQBranch©ThisdocumentisthepropertyofLearCorporation.Itcannotbereproduced,delivered,ordisclosedtothirdpartieswithoutpriorconsentfromLearCorporation.线束制造讲义第三章：线束制造材料（一）连接器（二）定位夹（三）护套（四）管子（五）胶带（六）电线（七）支路（八）端子（九）铰接点（十）其它WuhanLear-DFMAuto.ElectricCo.,LtdCQBranch©ThisdocumentisthepropertyofLearCorporation.Itcannotbereproduced,delivered,ordisclosedtothirdpartieswithoutpriorconsentfromLearCorporation.线束制造讲义一、连接器1、连接器的定义：指线束上的每一个连接插头。2、连接器分类：连接器公连接器:插接公端子外形结构母连接器:插接母端子密封性能防水