中联重科TC5610塔吊说明书

C2TC5610VERSIONC2QTZ63(TC5610)TowerCraneOperatingInstructionsGothroughtheinstructionsforcorrectoperationandmaintenance,andalwayskeepathandforconsultation.Payattentiontothesentencesmarkedwith“Warning,NoticeorPrecautions”inthispublication,whichinvolvessafetyofconstruction.Zoomlionhasbeendevotingeveryefforttotheperfectofherproducts.Thereforetheyarechangedwithoutnotice.Ifyouhaveanyquestions,pleasedon'thesitatetocontactZoomlionforfurtherconsultation.ShippedDateContentsPreface.................................................................0-10-9PartIErectionofTowerCraneErection................................................1.1-11.1-43Dismantling...........................................1.2-11.2-6PartIIOperationandMaintenanceSafetyOperationoftheTowerCrane..................................2.1-12.1-6OperationofMechanisms&ElectricalEquipment................2.2-12.2-8SafetyProtectionDevice....................................................2.3-12.3-9Maintenance....................................................................2.4-12.4-8Appendix.......................................................................1EditorProofreaderRatifierPrefaceTheTC5610towercraneisaself-climbingmulti-purposemachinewithahorizontaljib,atrolleyingmechanismandanupperslewingmechanism.Itscharacteristicsare:TheperformanceparametersandtechnicalindicatorofthecraneareataleadinglevelinChina.TheMaximumworkingradiusis50mandthemaximumhoistingheightis141.3m.Thecranehasdifferentworkingmodessuchas:outriggerstationary,undercarriagestationary,mobileandinsideclimbing,sothatitisappliedindifferentconstructionprojects.Thehoistingheightofoutriggerstationaryis40.5mandthehoistheightofthecraneanchoredtothebuildingis141.3m.Highworkingspeedandgoodregulatedspeedperformancemakethemachineworkingsmoothly.Themainelectricelementsareusedworld-renownedproducts,whichservicelifeis3-4timeslongerthanChina-madecounterpartswithlessfailure,simplemaintenanceandreliableworking.8setsofsafetydevicesensurethetowercraneworkreliably,andthesafetydevicesaremechanicalorintegratedmechanical-electricalproducts.ThedesignofthecraneisbasedontheactualsituationsinChinaandonthesafe-reliableoperationprinciples.Greatlyabsorbandadoptthewell-establishedandreliableadvancedtechnologytoenhanceitsoveralltechnicallevelatthesametimeintheworld.Well-establishedadvancedtechnologyadoptedasfollowing:Importingfrequencytransformerandrealizingsteplessspeedregulatedandfrequencyalteringmakestartingandbrakingsmoothlywithoutimpact,runningsafetyandreliable.ElectricsmanufacturedwiththetechnologyfromTE,France.Weightlimier,heightlimiter,radiuslimiter,slewinglimiter,slewingbrake,tractionbrakeandsimilarsafetyguardsareChina-madebasedontheimportedtechnology.Carriageropebreak-proofdevice(carriageslip-proof)andaxlebreak-proofdevice;Ropepay-offsystemforhoistingmechanism;Tractionrope-tensioningsystem;Large-radiushoistingjibsuspendedbydoublerigidtierods,featuringgoodjibrigidity,lightjibweight,smalljibcross-section,smallwindresistanceandnice-lookingappearanceandseveraljiblengths,itissatisfieddifferentconstructionneeds.Out-hungoperatorcabin,featuringexcellentfieldofview,spaciousinteriorandsatisfactoryworkingenvironment,andadvancedinter-activecontrolconsole,theoperatorhandlesthemechanismseasyandservicessimply.Designincompleteconformityorsuperiortotherelevantnationalstandards.Thecraneissuitableforuseinsuchlarge-sizedconstructionprojectsashigh-riseorsuperhigh-risebuildings,bridgeandwaterconservancyprojects,large-spanindustrialbuildings,largegymnasiums,andhighchimneysandsilosconstructedwithslipform.TechnicalparametersofthetowercraneTechnicalperformanceparametersforthewholemachine(Table8-1)Table8-1HoistingSlewingMechanismGroupTrolleyingkNmRatedhoistingmomentFallStationaryAnchoredMaxhoistingheightMaximumWorkingRadiusMinimumtMaxhoistingcapacityFallm/minSpeedMax.LoadkWPowerSpeedm/minTrolleyingPowerkWSpeedr/minSlewingPowerkWWorkingPressureMPaRecommendedValueSpeedm/minRecommendedValueJacking(Erecting)mechanismPowerkWRecommendedValueTotalpowerkWExcludingErectingMechanismCounterweightOperationTemperatureTechnicalparametersofthefourmechanismsTechnicalparametersofhoistingmechanismQS680C(Table8-2-1)Table8-2-1MaximumtractionoftheropeN18333Specifications357-13-1770or6T29Fi+IWR-13-1770WireropeMaximumlinearspeedm/min160WireRopeDrumRopecapacitym283(4)(layers4)ModelYZTD225L2-4/8/32PowerkW24/24/5.4MotorSpeedr/min1380/700/150ModelYWZ3-315/45-16BrakeBrakingmomentN.m630Reducerratio16.75Technicalparametersoftrolleyingmechanism(Table8-2-2)Table8-2-2MaximumtractionoftheropeSpecifications619-7.7-1550--619-7.7-1550--right-twistMaximumlinearspeed38mJib44mJib50mJibWireropeLength56mJibmWireropeWireropeWireRopeDrumDrumSpeedModelYDEJ132S-4/8-B5PowerkW3.3/2.2MotorSpeedr/min1440/720ReducerRatio43Technicalparametersofslewingmechanism(Table8-2-3)Table8-2-3ModelPowerkW7.5MotorSpeedr/min949ModelRatio195ReducerOutputrotationmomentN·mModulusmNumberofteethZGearparameteratoutputendPosition-changingfactorXSlewingspeedr/min00.6Slewingringsupport011.45.1250Technicalparamet