ABB变频器 ACS1000 预防性维护

ACS1000Training-RevC1©ABBLtd-1-ACS1000预防性维护ACS1000维修与调试教程G710ACS1000Training-RevC1©ABBLtd-2-目录预防性维护„PreventiveMaintenance预防性维护„Benefits预防性维护的好处„ProvidedServices可提供的服务„Preparations准备工作„Maintenanceschedule维护计划„PreventiveMaintenanceKits预防性维护工具ACS1000Training-RevC1©ABBLtd-3-目录预防性维护„WorkInstructionsandReportTemplates工作说明与报告模板„NecessaryTools必要的工具„PreventiveMaintenance预防性维护„Drivehistoryandambientconditions变频器的历史情况与环境情况„SoftwareandEPLD软件与EPLD„VisualInspectionandcleaning外观检查与清洁„Fiberopticcables光缆„Batteries电池„CoolingSystem冷却系统ACS1000Training-RevC1©ABBLtd-4-目录预防性维护„PreventiveMaintenancecontent预防性维护的具体内容„Capacitors电容器„Insulationtest绝缘试验„Specialchecksforfirstmaintenance初次维护前的特别检查事项„Testrun试运行„Sparepartsanddocumentation备件及文件记录„Reporting报告ACS1000Training-RevC1©ABBLtd-5-预防性维护-好处预防性维护„Eliminatedowntime消除停机时间„Increaseefficiency/Optimizeperformancewithoutincreasedcosts„在不增加成本的情况下提高效率/优化性能„Increasereliabilityoftheequipmentthroughoutitslifespan(increaselifetime)„使用期限内提高设备可靠性（延长使用期限）„Easy-to-planmaintenancebudget维护预算简单„Lessexpensivethancorrectingfaults比清除故障所需的成本低ACS1000Training-RevC1©ABBLtd-6-可提供的服务预防性维护„Includesworking-timeandparts包括工作时间与部件„Visualinspection外观检查„Cleaning清洁„Inspectionofelectricalcomponents检查电气部件„Functionaltests功能试验„Reportingandfurtherrecommendations报告和建议„PreventiveMaintenance预防性维护前的准备工作ACS1000Training-RevC1©ABBLtd-7-维护计划预防性维护„LEGEND图例„R=Replacementofcomponent部件更换„I=Inspection(visualinspection,correctionandreplacementifneeded)检查（外观检查，必要时进行改正、更换）„P=Performanceofon-sitework(commissioning,tests,measurements,etc.)现场工作绩效（调试、试验、维护等）ACS1000Training-RevC1©ABBLtd-8-维护计划预防性维护首次启动后经过的时间（年）启动运行时间估计（小时）冷却风冷型系统空气过滤器冷却风扇备用冷却风扇水冷型系统除离子器与微滤波器冷却泵密封圈冷却泵（包括密封圈）备用.冷却泵密封圈备用冷却泵密封圈（包括密封圈）辅助风扇备用辅助风扇滤网老化电容器印刷电路板电池ACS1000Training-RevC1©ABBLtd-9-维护计划预防性维护连接与外部设备光缆光缆连接件有无灰尘、腐蚀以及温度情况改进工作改进工作测量带辅助电源测量绝缘试验备件备件ACS1000Training-RevC1©ABBLtd-10-预防性维护工具套件预防性维护„Designedtoprovideallnecessaryreplacementpartsforascheduledmaintenance专用于计划维护期间所需的全部零部件更换„Kitpriceismoreeconomicalthanindividualparts维护工具套件价格单一工具更经济„Mustbeorderedwellinadvance必须提前订购„Canbeselectedaccordingtodrivetypeandageofthedrive可根据变频器类型与老化情况选择维护工具包ACS1000Training-RevC1©ABBLtd-11-预防性维护工具套件预防性维护Availablein„PartsOnLine“:部件编号类型描述国家预防性维护工具套件4年刷新标准系统/产品分组/变频器系统类型/模块/部件编号变频器系统变频器水冷型变频器水冷型ACS1000变频器的预防性维护要求ACS1000Training-RevC1©ABBLtd-12-工作指导与报告模板预防性维护„MaintenaceNotes维护注释„Workinstructionsforpreventivemaintenance预防性维护的工作说明„Air-cooled风冷型/Water-cooled水冷型„Reporttemplatesforpreventivemaintenance预防性维护的报告模版„Air-cooled风冷型/Water-cooled水冷型Availablein„LotusNotes–MVDrivePortal“:030服务与售后010–通用服务数据010服务新闻020调试信息030预防性维护040服务说明与提示PM说明维护注意事项服务与维护水冷型系统文件ACS1000Training-RevC1©ABBLtd-13-必要的工具预防性维护„Toolboxwithnormaltoolslikescrewdrivers,spannersetc.(forexampletheACS6000toolbox)„工具箱，用于存放螺丝刀、扳手等普通工具（如ACS6000工具箱）„Torquespanner10-75NmforhexagonheadscrewsM6toM12(includedintheabovementionedtoolbox)„紧固M6-M12的六角形螺栓的力矩扳手10-75Nm（上述工具箱中应有该工具）„ESD-classifiedvacuumcleaner,forexampleSV-497ABF-VACUUM3M220Vfrom3M„符合ESD等级要求的真空除尘器，例如来自3M的SV-497ABF-VACUUM3M220V„ESD-brush静电放电ESD刷„Clothsandcleaningbrush布料与清洁用刷子„Dissolvent溶剂ACS1000Training-RevC1©ABBLtd-14-必要的工具预防性维护„Eyeshieldsanddustrespiratorfilter护目镜与防尘呼吸过滤器„PersonalcomputerwithNDPA-02PCMCIA-card,NDPC-12opticaltransmitter/receiver,opticalcablesandDriveWindowsorDriveDebug„个人电脑，应配备NDPA-02PCMCIA插卡、NDPC-12光发射器/接收器、光缆，安装DriveWindows或者DriveDebug软件„Multimeterwithtestwiresandclips,forexampleFluke87„带有试验导线与线夹的万用表，如：Fluke87„5kVMegger,forexampleAVOBM11D美格表5kV，如AVOBM11D型„Capacitancemeter,forexampleVCR6013,ABBPN3BHB019021R0001,or:„电容测量仪，如：VCR6013、ABBPN3BHB019021R0001，或者„ComponenttesterLCR55Aof“AMPROBE”„“MPROBE”的LCR55A部件测试仪ACS1000Training-RevC1©ABBLtd-15-必要的工具预防性维护„Fiberopticcabletester,forexampleTempo253B(transmitter)andTempo557B(receiver)„光缆测试仪，如：Tempo253B（发射器）与Tempo557B（接收器）„WaterpumpequippedwithhosesandISO-R1/2femaleconnector,forexampleWolfcraft22003000L/H(POLcode09811402)„水泵，应配备软管以及ISO-R1/2型插入式连接件，如：Wolfcraft22003000L/H(POLcode09811402)„Electricaldrill电钻ACS1000Training-RevC1©ABBLtd-16-变频器运行历史与环境情况预防性维护„Ambientconditions(temperature,dust,corrosion,humidityetc…)环境情况（温度、灰尘、腐蚀、适度等...）„Examinationofthefaultlogger(asthe1staction,saveit)„检查故障记录仪（首要步骤，保存）„Warnings警告„Faults故障„Timestamps时间标记„Customersexperiencewiththedrives客户使用变频器的经验„Problems问题„Strangetrips异常跳闸„Operation运行ACS1000Training-RevC1©ABBLtd-17-软件与EPLD预防性维护„Softwareversion:软件版本:„EPLDversion版本„Savetheparameters保存参数„Backuptheparametersandthesoftware参数备份与软件„Comparetheparameterswitholderfiles对比旧文件中的参数ACS1000Training-RevC1©ABBLtd-18-外观检查与清洁预防性维护„Visualinspection外观检查„Dust,Corrosionetc…灰尘、腐蚀等...„Cables电缆„Tightness紧密程度„Installation安装„Usetorquewrench使用力矩扳手„Markthebolts在螺栓上做标记„CleanwithESDprotectedtools采用防静电放电工具进行清洁„Vacuumcleaner真空除尘器„Brush刷子ACS1000Training-RevC1©ABBLtd-19-外观检查与清洁预防性维护„CleanwithESDprotectedtools采用防静电工具进行清洁„ESDVacuumcleaner防静电真空除尘器„Brushes–Naturalbristle,woodhandle刷子-木柄天然鬃毛刷„Checkespecially尤其应检查„Coolingelements冷却部件„Printedcircuitboards印刷电路板ACS1000Training-RevC1©ABBLtd-20-光缆预防性维护„VisualCheck外观检查„Sharpbends弯折„Installationonsharpedges安装在尖锐的边缘„Tie