直焊缝管监造检验及试验计划ITP文件

InspectionandTestPlan检验和试验计划DocumentNo.：PCK-ITP-Q-14004Page2of16Rev00Service服役条件(sourornon-sour)(酸性或非酸性)Grade钢级PSLNominaloutsidediameter公称外径Nominalwallthickness公称壁厚mm毫米mm毫米非酸性X60242717.561022.2X708132191425Gr.B101612本ITP适用于：番禺珠江钢管有限公司二分厂（JCOE）InspectionandTestPlan检验和试验计划DocumentNo.：PCK-ITP-Q-14004Page3of16Rev00Relatedtermsaredefinedasfollow:相关术语定义如下:HOLD停止Therelevantinspectorsshallbeinformedoftimeandlocationoftestingandwitnessingisrequiredforeachunit.必须要通知监理或业主代表试验的时间和地点，监理或业主代表要亲眼看到每一项试验的进行。Witnessingismandatorythecycleandwrittennoticethrougharegisteredcheckadviceatleast2weekinadvanceforspecialinspectionorimportantstagesand24hoursinadvanceforregularinspection.在整个试验过程中都必须这样做。在有特殊试验或是生产的重要阶段时，至少应该提前2周通过签字确认的方式书面通知监理或业主代表，常规试验需要提前24小时通知他们。TPAshallsignandsealthereports.TPA必须在试验报告上签字、盖章。Witness见证Therelevantinspectorsshallbeinformedoftimeandlocationoftestingthrougharegisteredcheckadviceorotherkindofofficialletterwhichshallbesubmittedtorelatedpartiesatleast2weekinadvanceforspecialinspectionorimportantstagesand24hoursinadvanceforregularinspection.必须要通知监理或业主代表试验的时间和地点，通过签字确认的方式或其他的正式信函。对于特殊的试验或生产的重要阶段至少提前2周通知，常规检验提前24小时。However,workmayproceedwithoutthepresenceoftheinspectordiscretion.但是，在监理或业主代表没有到现场时，试验、生产活动可以照常进行。TPAshallsignandsealthereports.TPA必须在试验报告上签字、盖章。Monitor监督Workproceedswithoutthepresenceandspecialinformationofthetest.在没有监理或业主代表到场和没有通知他们试验的情况下，生产检验工作可以照常进行。Inspectorsreservetherighttoattendthisactivityatanytime.监理或业主代表保留在任何时间观看试验的权利。InspectionandTestPlan检验和试验计划DocumentNo.：PCK-ITP-Q-14004Page4of16Rev00Review审核Checkofcertificationsand/ordocuments,withapprovedprocedures,specificationandacceptancecriteria.监理或业主代表在批准的程序下核对证明书和（或）相关文件、规范以及验收标准。DocumentsreviewedbyTPA,shallbesignedandsealedasreviewed.经TPA审核的文件必须作为审核文件签字、盖章。Perform执行Millperforms.由制造厂执行。InspectionandTestPlan检验和试验计划DocumentNo.：PCK-ITP-Q-14004Page5of16Rev00No.序号Qualitycontrolaction质量控制活动Inspectionitem检验项目Frequency频次Acceptancecriterion.验证标准Relevantdocuments证明文件PCKinspectionPCK检验TPITPI检验Ownerinspection业主检验1.0Controlpriortoproduction生产前控制///////1.1Welderqualification焊工资质●Welderqualificationcertificate焊工资质证书//●Welderqualificationcertificate焊工资质证书Submittal提交RR1.2NDToperatorqualificationNDT人员资质●NDTpersonnelcertificateNDT人员资质证书/SNT-TC-1Aorequivalentstandard●NDTpersonnelcertificateNDT人员资质证书Submittal提交RR1.3Calibrationoftestorinspectionequipmentandinstrument试验、检验设备和测量仪器仪表的校验●Calibrationcertificate检定证书●UTequipmentcalibrationasperNDEprocedure按照无损检测程序对UT设备进行校验//●Calibrationcertificate检定证书Submittal提交RRInspectionandTestPlan检验和试验计划DocumentNo.：PCK-ITP-Q-14004Page6of16Rev00No.序号Qualitycontrolaction质量控制活动Inspectionitem检验项目Frequency频次Acceptancecriterion验证标准Relevantdocuments证明文件PCKinspectionPCK检验TPITPI检验Ownerinspection业主检验1.4Platecontrol原材料控制●Plateincomingcheck检查原材料质保书●platestorage原材料的堆放/●Purchaseorder合同●Producttrackingprocedure产品跟踪程序●platemillcertificate原材料质证书Submittal提交M/RM/R1.5Weldingconsumablescontrol焊接材料控制●Incomingcheck焊材入厂检验●Millcertificate焊材质证书●Handlingandstorage焊材搬运和保管●Dryingrecord烘干记录/●Weldingmaterialspec.焊材技术协议●Relevantnationalstandard焊材国家标准●Asperfluxmoisturecontrolprocedure按照焊剂湿度控制程序●Incomingcheckrecord入厂检验记录●Fluxcertificate焊剂质证书●Wirecertificate焊丝质证书●Electrodemillcertificate焊条质证书Submittal提交M/RM/RInspectionandTestPlan检验和试验计划DocumentNo.：PCK-ITP-Q-14004Page7of16Rev00No.序号Qualitycontrolaction质量控制活动Inspectionitem检验项目Frequency频次Acceptancecriterion验证标准Relevantdocuments证明文件PCKinspectionPCK检验TPITPI检验Ownerinspection业主检验1.6首批试验检验项目●Chemicalcompositionofbasematerial管体母材的化学成分●Basematerialtransversetensiletestandweldseamtransversetensiletest管母横向拉伸及焊缝横向拉伸试验●Guidedbendtest导向弯曲试验●Charpyimpacttest夏比冲击试验●DWTT试验●Macroexaminationandhardness宏观检验和硬度试验●Hydrostatictest静水压试验●NDT无损检测从首次生产的两个熔炼炉次的钢管中各抽取5根钢管。抽取的10根钢管均应进行外观尺寸、无损检测项目的检验；每炉各取1根钢管，每根均应进行所有项目的检验：每炉各取1根钢管，进行规定的最小屈服强度100%的补充水压试验。●《碳钢钢管材料请购单（11131-00-30-6121-64-MR-001）》●首批试验检验报告PH/RM/RInspectionandTestPlan检验和试验计划DocumentNo.：PCK-ITP-Q-14004Page8of16Rev00No.序号Qualitycontrolaction质量控制活动Inspectionitem检验项目Frequency频次Acceptancecriterion验证标准Relevantdocuments证明文件PCKinspectionPCK检验TPITPI检验Ownerinspection业主检验1.7焊接工艺评定试验●Weldseamtransversetensiletest焊缝横向拉伸试验●charpyimpacttest夏比冲击试验●Guidedbendtest导向弯曲试验●Macroexaminationandhardnesst宏观检验和硬度试验●显微照片●NDT无损检测相同材质选取一个规格进行●APISpec5L45版●《碳钢钢管材料请购单（11131-00-30-6121-64-MR-001）》●WPQR焊接工艺评定资料●Testreport试验报告PH/RM/R1.8RepairWeldingProcedureQualificationTest补焊工艺评定试验●Weldseamtransversetensiletest焊缝横向拉伸试验●charpyimpacttest夏比冲击试验●Guidedbendtest导向弯曲试验●Macroexaminationandhardness宏观检验和硬度试验●显微照片●NDT无损检测相同材质选取一个规格进行●APISpec5L45版●《碳钢钢管材料请购单（11131-00-30-6121-64-MR-001）》●RWPQR补焊焊接工艺评定资料●Testreport试验报告PH/RM/RInspectionandTestPlan检验和试验计划DocumentNo.：PCK-ITP-Q-14004Page9of16Rev00No.序号Qualitycontrolaction质量控制活动Inspectionitem检验项目Frequency频次Acceptancecriterion验证标准Relevantdocuments证明文件PCKinspectionPCK检验TPITPI检验Ownerinspection业主检验1.9Processcontrol过程控制//////2.0Platereception原材料验收●Platecertificate原材料质证书●Marking标识●Amount数量●Visualcheck外观检查●Dimensions尺寸●Grade/size钢级/规格●HeatNo.炉号●Batch批号Eachplate每张板●Platepurchasespec.钢板采购协议●Purchaseo