1.Diffusionphenomenon、essence、studymethodDiffusion:Transportationofatomsormolecules,theonlytransportationfortheatomsinsolidsDiffusionessence:AtomstransportfromoneplacetoanotherbythermalmovementStudymethod:a)representationtheory一Describingthespeedandquantityofthemattertransportationaccordingtothemeasuredparametersb)Atomtheory一Howtotransportoftheatomsduringthediffusionprocess2.DiffusionconditionforsolidmetalsDiffusionismoredifficultforsolidmetalthangasandliquidduetothelargebondingforce,thediffusionconditioncontains:HighTemperature(T):Hightemperatureleadstoalargediffusionactivationenergytoovercomethebindingofthearoundatoms.Fe:diffusiontemperature:500oC;CdiffusiontemperatureinFe:100oCLongtime(t):thelongestdiffusiondistanceofatomsincrystallatticeverytime0.3~0.5nm,1nmdistancerequireaboutonehundredmillionoftransportationAtomsSolutedinmetals:asolidsolubilityfortheatomsinthemetalsrequiredfordiffusionDiffusiondrivenforce:thedirectionaldiffusionneedadiffusiondrivenforce3.Diffusiontypes(1)Dividedbyconcentrationchangeornot:Self—diffusion:diffusioninpurematter,noconcentrationchange,independentondρ/dx,relativewiththermalvibration,onlyinpuremetalsanduniformsolidsolutionse.g.crystalgraingrowthinpuremetals;graingrowthinuniformsolutiosmutual/chemicaldiffusion:concentrationchange,mutualdiffusiondependsonthedifferentatomsolution,thediffusionbetweenthedifferentatomse.g.chemicalheattreatment;materialscompositionuniformity(2)Dividedbythediffusiondirectiondependentondρ/dx(concentrationvarietytrend)Downhilldiffusion:diffusionalongconcentrationdecrease,concentrationuniformitye.g.uniformityannealing,chemicalheattreatmentUphilldiffusion:diffusionalongconcentrationincrease,concentrationchangealongtwodirectionsdecidedbychemicalgrads:a)Effectofelasticitystress.uphilldiffusiondecreasetheenergyinducedbyelasticitydeformation.。b)Absorbatinterface.Decreasethefreeenergyofthewholesystemc)Differentchemicalpotential.Dominatingfactord)Formingcompouds.e.g.Fe3Ce)Specialcondition.e.g.eletricfield,magneticfield。e.g.eutectictransformationforliquidalloy;newphaseformationandgrowthinsolutionsolids(3)DividedbytheappearanceofthenewphaseornotAtomicdiffusion:crystallatticeinvariable,nonewphaseReactiondiffusion:elementconcentrationofthemetalsexceedingthesolubilitylimit,newphaseformation.Aninterfaceoccurbetweenthenewphaseandthemotherphase,thenewphasemaybeinterphaseorsolidsolution.e.g.thenewphasefortheironnitrifiedat520ºCcanbeidentifiedfortheFe—Nphasediagrams,differentWN,differentnewphase.αphase:Ninα—FeforminterstitialsolidsolutionWN0.11%γˊphase:Fe4NasthemotherphaseWN=5.7~6.1%ε相:ε-FexNx=2~3WN=7.8~11.0%Characterofreactiondiffusion:abruptvarietyofthecomponentatthephaseinterface,theabruptconcentrationcorrespondingtothelimitconcentrationonthePhasediagramsFe-NPhasediagramsTemperature/oC4.1representationtheory1.Fick'sfirstlawFick’sfirstlawdescribethediffusionunderthestablecondition,thatistheconcentrationindependentofthetime,onlydependentonthedistance:ThefluxofadiffusingspeciesisproportionaltotheconcentrationgradientJ=-Ddρ/dxρ-concentrationspecies,unit:kg/m3;J-fluxofthediffusingspecies,unit:kg/(m2s)DiffusivityordiffusioncoefficientD:describingdiffusionspeed,thelargertheD,thequickerthediffusion,unit:m2/sMinus:theoppositedirectionofthediffusiondirectionanddρ/dx,thatisatomstransportfromthehighmassconcentrationtothelowone2.Fick’ssecondlawFick’ssecondlaw:describeunstablediffusion,theeverywhereconcentrationvarieswiththetimeanddistanceρ/t=/x(Dρ/x)IfDisindependentofconcentrationρ/t=D2ρ/x2Disisotropicforthree-dimensionaldiffusion(cubicsystem):ρ/t=D(2ρ/x2+2ρ/y2+2ρ/z2)3.Application—solveofthediffusionequationThefirstlaw—solvethefirst-orderdifferentialequationsThesecondlaw——obtainthewholesolvebysettingthemiddlevariable(errorfunctionsolve),theconstantdeterminedbytheinitialandboundaryconditionThediffusioncouplewiththecomponentofthetwoendsnotaffectedbydiffusionweldingprocess:determinetheinitialandboundarycondition→inducingmiddlevariableanderrorfunction→obtainthewholesolve→usingtheboundaryandinitialcondition→obtainthespecialsolveDiffusionbody:thediffusionbodywiththecomponentofoneendnotaffectedbydiffusion--surfaceheattreatmentprocesssolvemethodasaboveCementite:Thesurfacehardnessenhancedmethodoftheironaccessoryfortheindustrymanufacture,carbonatomsdiffusefromthesurfaceoftheaccessorytotheinteriortoenhancethecarboncontent,themorethecarbonatoms,thehigherthehardnessAustenite:Interstitialsolidsolutionwithcarbonatomsinthe-FewithfccstructureDecaythinfilmsource--surfacedepositionprocessThesolvemethodasabove4.DiffusioninthesubstitutionalsolidsolutionDuetotheatomicradiusofthesubstitutionalsolutesimilartothatofthematrix,whiletheirdiffusionvelocitydifferent,Kirkendalleffecthappens.Experiment:1947,diffusionannealingat785oCfor56day,thedistanceofMosilkdecreasedby0.25mm,somelittleholesleftonthebrassAnalyse:ifthediffusioncoefficientsame,RZnRCu,shiftonly~1/10,duetothedifferentdiffusionvelocityforthetwoatomsDefining:thesymbolsurfaceshiftinducedbydifferentdiffusio