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1WeKnowHowToProcessYourProblems2MissionStatementAllservicesandproductsweofferhaveonegoal:Tofindexcellentandindividualsolutionswhichenableourcustomerstoservetheircommunitiesinthebestwaypossible.3Client&StadlerTeamUpClient:¾Requirements¾Automation¾CostEffectivenessStadler:¾Experience¾ProblemAnalysis¾Consulting¾OptimisingofTreatmentProcessesDesign¾TreatmentRequirementsDeterminetheEquipmentNeeded¾ElectricalandMechanicalDesign¾IT/IC,AutomationDesignforOptimumControl¾EquipmentRequirementsDeterminetheBuildingandtheAreaNeededSupply&Implementation¾Manufacturing¾Installation/ProjectManagement¾Commissioning¾AcceptanceTest¾Training&DocumentationAfterSalesService¾Maintenance¾WorldwideSupportforComponentsandSystems4OurActivities¾DomesticWasteTreatmentPlants-CompleteWasteTreatmentPlants,designandbuild-alloutofonehand¾ProcessingPlantsforCombustibles-Designandbuildofspecialisedplantsforproductionofcombustiblesforresellingtocementplantsandothercombustibleenduser¾SortingPlantforLightPackagingMaterial,PaperandCardboard-Solutionsforindustrial(domestic)wastetoobtainhighqualityrecyclingproducts¾Paper–CardboardSeparator-Asolutiontoobtainoptimumsegregationbetweenpaperandcardboardsforrecycling¾SortingPlantforIndustrialWaste-Taylormadewastetreatmentplantsfordifferentindustrialwastetoobtainhighqualityrecyclingmaterial¾SortingPlantforBuilding–SiteWaste-Taylormadewastetreatmentplanttorecyclebuilding-sitewastematerials5SubstitutefuelCompostingSeparationSeparationConditioningandsievingDomesticwasteBiogasAnaerobicfermentationCompostMetalsWastedisposaDomesticWasteTreatmentPlant¾PatentThreeTreatmentforseparationandrecyclingofunselectedDomesticWaste1.Residues/ProblematicSubstances-forWasteDisposaland/orincineration2.LightFraction-highcaloricfractionforsubstitutefuel3.OrganicFraction-fermentationand/orcompostingAdditionalseparationofferrousandnonferrousmetalsProcessingSequenceForADomesticWasteTreatmentPlant6MainAdvantagesoftheDomesticWasteTreatmentPlant¾HighQualityoftheSeparationProducts-SubstituteFuel-BioGas-Compost-Metals¾LowEmission-The“moist”treatmentavoidsdustandfumetobeemitted-Fermentationtakesplaceinaclosedenvironment¾EnergyExcess-Byproducinghighcalorificpellets-Acombinedheat-powerstationproducesheatandpowerusingbiogasfromfermentation¾LowInvestmentandOperatingCosts-Modulardesignmakesexpansionsinexpensive-Noseparationpriortocollection-Byproducingitsownpower,thefacilityis“autarkic”¾ProvenandTestedTechnology-Useoftechnologywhichhasbeensuccessfullyproveninyearsofoperation-Utilisedtotheoptimumextentwhilekeepingenvironmentalpollutiontoaminimum7DescriptionoftheProcessResidues(wastedisposal)(wasteincinerationplant)AluSubstitutefuelVVVVVV................VVVVVVBHKWVVVVVVVVVVVVVVTorottingtreatment112345487910AbsorbedsecondaryresourcesfromthecoarsefractionStorageareaofsubstitutefuelLightsubstanceformthefineprocessingLightsubstanceSandoutletelectricityheatV1V2V36V4V7V8V10V6V5V111Meteringbunker2Conditioningdrum3Sievedrum4Fe-magnetpositionedabovethebelt5Ballisticseparator6Fineshredderfororganicsubstances7Nonferrousmetalsseparatorwithconveyerbeltfordischarge8Shredderforsubstitutefuel9Meteringbunkerforseparatelightmaterial10Sortingcabinwithjettisonabletank,steelconstructionandsortingbeltofthecoarsefractionV1ReceivingfunnelwithaconveyingspiralV2SlurryingcontainerV3HydrolysiscontainerV4FermenterV5ProcesswatercontainerV6Post-fermentationcont.V7SandoutletV8Coarsepress-20mmV9GascontainerV10CombinedheatandpowerstationV11Addingofpurebiologicalmaterial8TypicalDesignDataandExamplesforaDomesticWastePlantof60,000tannuallyCompositionofWaste¾Degradableorganicsubstances/(compost)40%(14,000t/a)¾Highcalorificfraction35%(21,000t/a)¾Residualwastefordisposal/incineration22%(13,000t/a)¾Ferrousandnonferrousmetals3%(1,800t/a)Total100%DimensionofFacility¾Receivingshed1,000m²¾Treatmentshed(noprep.ofsubst.fuel)1,000m²¾Composting,intensive&postrotting,storare2,000m²Total4,000m²¾Storagecapacityofreceivingarea2days¾Reactorsize/volumeforfermentation5,000m³9BalanceofEnergy¾Combinedheat&powerstation(biogas)820kW¾Energyconsumptionincl.productionofsubstitutefuel:Receiving,treatment-140kWFermentation,composting,ventilation-130kWTotal-270KWEnergyexcess550kWPersonnel¾Generalworkerpershift5-8¾Manager/supervisorpershift1¾Theaboveplantoperatesin2shiftsandintotal16hoursaday¾Theplantismaintainedwithscheduledmaintenanceduringoffhoursandincaseofemergencythereisstandbyandcalloutservice10ProcessingPlantforCombustibles¾HighQualityoftheSubstituteFuel-Utilisingselectedindustrialwaste,lightfraction,etc.-HighcalorificsubstituteFuel-Metalsandothertroublingmaterialareseparated¾NoEmission-Duetothenatureoftheprocessandtheprocessedmaterialstherearenoemissions¾LowEnergyConsumption-Whencombinedwithdomesticwastetreatmentnoadditionalenergyisneeded¾LowInvestmentandOperatingCosts-Modulardesignmakesexpansionsinexpensive¾ProvenandTestedTechnology-Useoftechnologywhichhasbeensuccessfullyproveninyearsofoperation-Utilisedtotheoptimumextentwhilekeepingenvironmentalpollutiontoaminimum111pitconveyor2inclinedconveyor3inter