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中铁三局、五局集团有限公司铁路客运专线施工900吨运梁车技术方案说明TechnicalSpecificationsforConcreteBeamSpanCarrier900tonnesPayload星佳联合有限公司TransporttersIndustriesInternationalGmbH2005年8月19日900吨级运梁台车技术方案说明2特别说明作为重型运输车市场的行业代表及技术领头人，德国运输车工业集团旗下汇集了世界昀大的运输车制造企业德国索埃勒公司、德国卡玛格公司及运输拖车的行业代表法国尼古拉斯公司。该集团公司每年生产份额占世界同行业市场三分之二以上。并以一流的设备质量、好的售后服务占据中国重型运输车市场的超过80%的份额。为了更好地服务铁路用户，减少反应时间，提高商品的竞争力，集团公司宣布自2005年7月开始，集中德国两大运输车厂家卡玛格及索埃勒公司联合开拓中国铁路特种运输车市场，争取以一流的产品及服务为中国铁路建设服务。由于卡玛格与索埃勒公司的紧密合作，可以为中国铁路用户带来世界昀先进的技术与制造工艺、昀成熟的重型运输车辆的制造经验、一流的技术支持与售后服务（索埃勒公司在上海已成立独资企业并已为杭州湾项目提供支持）。同时，集团公司的所有者OTTORETTENMAIER先生是德国工业界的巨擘，其巨大的财力及影响力必将为中国项目提供巨大的财力支持！本手册以介绍卡玛格公司16轴运梁车方案为主，卡玛格方案与索埃勒方案以前由两个工厂的设计师分别提出。其主要技术参数及性能特点基本一致。900吨级运梁台车技术方案说明3目录01.0图纸及有关文件ProjectDrawingandreferences...................................................502.0系统总体介绍OverallDescriptionofthesystem...............................................1002.1简介General..............................................................................................................................1002.2车体结构FrameStructure&PlatformCoverGeneral................................................................1102.3载荷分布LoadDistribution.........................................................................................................1102.4拖梁小车及前支撑块TravellingTrolleyandSupportingFrontBeam........................................1202.4拖梁小车及前支撑块TravellingTrolleyandSupportingFrontBeam........................................1302.5轮组WheelBogies.....................................................................................................................1402.6更换轮胎WheelChanging..........................................................................................................1503.0技术性能TechnicalandPerformancedataofTransporter...............................1603.1机械转向运梁台车技术参数TechnicalData...............................................................................16Numberofbogiesforeachtransporter轮组数..........................................................................1604.0制动系统BrakeSystem........................................................................................1704.1制动油缸BrakeCylinders...........................................................................................................1704.2ServiceBrake............................................................................................................................1704.3ParkingBrake:...........................................................................................................................1804.4BrakeDrums:.............................................................................................................................1805.0技术性能介绍TechnicalandFunctionalDescription.........................................1806.0动力装置PowerPackDataandDescription.......................................................1906.1General......................................................................................................................................1906.2仪表及操作台Instrumentation&ControlPanel..........................................................................2006.3过滤系统Filtering.......................................................................................................................2007.0驱动、升降及转向液压系统HydraulicSystemforDriving,LiftingandSteering2007.1功能Functionality.......................................................................................................................2007.2液压马达的启动状态StartingStageofthehydraulicmotors.....................................................2107.3液压油冷却OilCooler.................................................................................................................2107.4液压油箱HydraulicFluidReservoir1700升容积........................................................................2107.5液压提升系统HydraulicLiftingSystem......................................................................................2207.6提升系统操作OperationoftheLiftingSystem...........................................................................2207.7车体重心CenterofGravityPositioning....................................................................................2207.8液压机械转向方案Hydro-mechanicalsteeringsystem............................................................2508.0电气系统ElectricalEquipment............................................................................2808.1电气安装ElectricalInstallation........................................................................................................289.0驾驶室Driver’scabin...........................................................................................2810.0900吨运梁台车结构900TonnesSpanSupportingStructuresScopeandFunction....................................................................................................................32900吨级运梁台车技术方案说明411.0三点支撑及拖梁小车同步ThreePointSupportandTrolleysystem..........................3212.0自动行走导向系统AutomaticTrackingsystem..................................................3713.0安全保障系统OverallSecurity...........................