万向A123动力电池简略版20140410

万向A123动力电池产品和技术路线WanxiangA123BatteryProductandTechnologyRoadmap浙江万向亿能动力电池有限公司WanxiangA123SystemsAsiaCO.,LTDApril11,2014AVT波士顿ESG波士顿A123常州欧洲办公室ASG底特律ATBS上海万向亿能常州材料基地底特律基地杭州基地波士顿研发中心常州电池基地万向A123全球业务分布WanxiangA123SystemsLLCGlobalLocations•2,000employeesinlocationsworldwide•1,000,000squarefeetofmanufacturingfacilitiesinUnitedStatesandChina•GlobalHeadquarters,LivoniaMichigan•GlobalR&DCenter,Boston,Ma•GlobalManufacturingCenter,Hangzhou,China材料电芯模块系统应用万向A123产品技术构架WanxiangA123ProductsandApplications开发Development批量供货FieldExperience车用动力电池的应用和客户TransportationCustomers&ApplicationsEVPHEVHEVMicro-HybridTBA1EVPHEVHEV具有国际竞争力的电芯产品HighPerformanceBatteryCellProductsLFPCellProduct磷酸铁锂产品系列：高功率、长寿命、高安全性、能量功率兼顾14AhHighPower14Ah功率电芯，HEV20AhPHEV/SSB20Ah能量功率兼顾型50AhEVBUS50AhEV大巴用NCMCellProduct三元产品系列：高能量、低成本、安全性、能量功率兼顾20AhNCM/LMOPHEV功率型157Wh/Kg22AhNCMEV能量型170Wh/Kg38AhNCMEV能量型170Wh/KgProprietaryTechnology–EXT专有技术：超温EXT技术、卷绕式叠片技术目前该产品已经完成样品设计和产品认证，引入杭州工厂进行批量制造，订购了产业化的生产装备，预计2014年6月份具备量产的能力。混合动力汽车动力电源HEVBatteryApplication杭州导入A123新电芯产品：HEV用8-14AhA12314AhHEVCellIntroducedtoHangzhou45度高温10C放电循环寿命-25度低温脉冲放电-200W项目条件14Ah性能电池容量23'C/1CrateAvg.14.8放电功率250A/2secSOC50%Avg.2140W500A/2secSOC50%Aver.2823W250A/10secSOC50%Avg.1620W500A/10secSOC50%Aver.1916W放电内阻250A/2secSOC50%Avg.1.28mohm500A/2secSOC50%Aver.0.97mohm250A/10secSOC50%Avg.1.68mohm500A/10secSOC50%Aver.1.43mohm冷启动150W,SOC35%Avg.2.13V200W,SOC30%Avg.1.77V安全性能NailpenetrationEUCARLevel≤4OverchargingEUCARLevel≤4HotboxEUCARLevel≤4OverdischargeEUCARLevel≤3CrushEUCARLevel≤3ExternalshortEUCARLevel≤3万向电池系统设计电芯•软包装电芯设计•电芯结构保护•绝缘保护•多个子系统的集成•BMS和控制算法（SOC/SOH/SOF）•结构强度设计•热管理设计单元模块•集成热管理系统•标准模块化设计•高可靠性连接•高性能电芯•集成化热管理•电压温度采集子系统系统电源系统整体解决方案BatterySystemSolutionsLECUBMUEDM电池系统解决方案的能力BatterySystemSolutionsandCapabilities9PackSystemsIntegrationApplicationsEngineeringPack/CoreEngineeringCoreSW/HW/BMSCellCoreModuleModuleApplicationsPackMechanicalAppsApplicationSW/HW•PackLevelEEICD,SystemIntegrationPlan•BatteryPackUserManual&PackFunctionalSpecification•Compliance/ExceptionsDocument•ElectricalEngineeringBlockLevelDiagrams•PackLevelMech.Eng.ICD•PackLevelFMEA,DVP&R,andEOLTestPlan•Maintain/ManageCompliance/ExceptionsDocument•BlockLevelDiagrams(MechanicalandElectrical)•MonitorEngineeringProcessDeliverables•PreliminaryPackDV/PVPlan•PackDesignConceptNewBusinessAcquisition•BMSRequirementsSpecification•SystemsValidationPlan•HW/SWInterfaceSpecification•SoftwareRequirements,SoftwareValidationPlan,SPICEComplianceDocumentation•HardwareRequirements,Schematics,HWValidationPlan,BoardLevelEOLTest,BoardLevelFMEA,D&R•MechanicalDesign,D&RonallMechanical•Mfg.BuildBook/PrototypeControlPlan•ComponentLevelValidation•VerifySpecificationCompliance•UpdateComponent,HW,SWDFMEAs•ManufacturingProcess•SWDriverValidation•System•Mechanical•HW•SW•SW/HWIntegrationSystemReqs.AnalysisSystemDesignIterativeProcessSystem-ReleaseTestSystem-IntegrationTestSWDesign,Implement,Comp.TestManufacturing(Prototypes)ITIntegrationandTestToolingManufacturing-MechanicalCrossDisciplineChangeManagementCrossDisciplineChangeManagementCrossDisciplineChangeManagementCrossDisciplineChangeManagementCrossDisciplineChangeManagement电池系统开发流程导入BatterySystemEngineeringProcess–VModel10运营系统的建立、训练、以及标准化实施建立关键业绩指标管理，使得生产线正常运行。通过分析工具对数据进行分析实施过程技术改善进行过程优化的相关练习建立系统，继续完善稳定生产过程2014工作目标(杭州工厂)•杭州电芯生产线建立•A123AOS和质量体系导入•MES系统建立和运行•通过OEM主机厂审核实施路线（从前至后）系统需要在持续改善过程中不断完善AOS实施路线图万向杭州工厂建立A123制造和质量体系A123OperationSystemIntroducedtoHangzhou手持条码扫描信息交互界面HMI网络接口现场质量信息录入生产设备信息收集(PLC)现场设备Databases万向杭州工厂建立A123制造执行和追溯系统(MES)A123MESandTracebilityIntroduction100scientistsandengineers,9000squaremeterworldclasslab100名科学家，工程师，技师，9,000平方米世界级实验室万向A123波士顿电池基础研发中心A123BostonR&DCenter2012201320142015201620172018100200300EnergyDensity(Wh/Kg)万向A123锂电池技术路线WanxiangA123LiBatteryCellRoadmapA123LFPPowerCellIntroduction180Wh/KgOxideSafety,EXT,A123FormFactor,materialoptimization,DV200Wh/KgHighNiOxideCellDesign,Safety300Wh/KgSi/CAnodeA123JointDevelopment,cyclelife,celldesign125Wh/KgLFP160Wh/KgOxideInProductionCellElec.20132014201520162017201812VGen1LN5,60A10kg20(Endoflife)12VGen2LN4,60,80Ah10&12kg2012VGen3LN3,60,69Ah10-11kg20&2312VAuxiliary14Ah4s1p3-4kg48V14Ah14s1p12-14kgProdDevelConceptadd60Ahw/IBSw/IBSmodified1414addIBS80Ah低压电池系统解决方案–新产业应用LowVoltageSystemSolutions–NewApplicationThanksForYourAttention!