TORCH 铱金火花塞技术简介2 110915

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TORCH铱/铂金火花塞简介TORCHIRIDIUM/PLATINUMSPARKPLUGINBRIEFTORCH铱/铂金火花塞产品结构TORCHiridium/platinumsparkplugproductsstructure①②③④④⑤⑥⑦1、接线螺杆solidterminalpost2、绝缘体;ceramic3、壳体shell;4、电阻体;resistance5、内垫圈innergasket6、中心电极centerelectrode;7、铱金电极iridiumelectrode;8、侧电极;sideelectrode9、侧电极焊接铂金片(可选)sideelectrodeweldingplatinum(optional);⑧⑨电极材料化学成份ingredientoftheelectrodematerialCu90%Ir+10%Pt;Or:25%Ir+75%Pt,usedforFinewire90.25%Ni+3%Mn+1.75%Si+5%CrOr:76%Ni+15%Cr+8%Fe+1%Mn可选铂金片材料:theoptionalmaterialofplatinumslice25%Ir+75%Pt六种铱/铂金火花塞产品结构7modelsofiridium/platinumsparkplug’sstructure1、单铱金产品singleiridiumsparkplug2、铱/铂金产品Iridium/platinumsparkplug铂金片platinumslice铂金片platinumslice铱金丝Iridiumwire3、单铂金产品singleplatinumproduct4、双铂金产品doubleplatinumproduct铂金片platinumslice铱金丝Iridiumwire铂金片Platinumslice7种铱/铂金火花塞产品结构7modelsofiridium/platinumsparkplug’sstructure7、针对针platinumcolumnsparkplug(doubleplatinum)铂金柱platinumcolumn铂金丝柱Platinumcolumn最新技术应用:MAZDA,SKY项目,2016年上市;HONDA,新飞度,2014年上市;Diameter7.8140.9Φ1.1(铂金)0.90.9Gap(mm)7.014Φ0.6(铱金)8.414Φ2.5(普通电极)DemandVoltage(KV)Airpressure(Bar)Diameter(mm)EffectofCenterWireDiametertoIgnitabilityofSparkPlug设计设计//电极直径与点火电压电极直径与点火电压design/diameter&demandvoltagedesign/diameter&demandvoltage铱/铂金中心电极生产工艺processforplatinum/iridiumcenterelectrode电阻焊接Resistancewelding激光焊接Laserwelding端面磨平Endsurfacemachine切断cutting进料P/Iwireloading铱/铂金火花塞产品生产设备及生产能力Theequipmentandcapacityforiridium/platinumsparkplug10000500012000生产能力(万只/台.班)Capacity(10000PCS/equipment,shift)用于铱金和铂金焊接Usedforweldingiridiumandplatinum202自制中心电极电阻焊接机centerelectroderesistanceweldingmachine.2304中心电极车床turningmachineforcenterelectrode140节拍(只/分钟)Rate(unit/min)5DELPHI引进中心电极电阻焊接centerelectroderesistanceweldingimportedfromDELPHI备注remark设备数量Equipmentquantity设备名称equipmentname序号NumberTORCH铱/铂金火花塞产品生产设备及生产能力TheproductequipmentandcapacityofTORCHiridium/platinumsparkplug10005000120008000生产能力(万只/台.班)Capacity(10000pcs/equipment,shift)202自制侧电极铂金焊接机Self-designedsideelectrodeplatinumweldingmachine4304020节拍(只/分钟)rate(pcs/min)3DELPHI引进侧电极铂金焊接机PlatinumsideelectrodeweldingmachineimportedfromDELPHI3加装到DELPHI设备上的激光焊接机laserweldingmachineaddingtoDELPHequipment3自制中心电极激光焊接机self-designedcenterelectrodelaserweldingmachine3备注remark设备数量Equipmentquantity设备名称equipmentname序号item质量控制qualitycontrol铱/铂金火花塞与普通火花塞不同之处在于中心电极、侧电极上焊接有铂/铱金贵金属;thedifferencebetweeniridium/platinumandtheconventionalsparkplugistoweldiridium/platinumonthecenterandsideelectrode..关键的控制在于焊接质量的控制:keypointisweldingqualitycontrol1、焊接区域金相控制(焊接区域两种不同的金属必须充分熔合);1.weldingareametallographiccontrol(towdifferentkindsofmetalmustcompletelymeltinweldingarea)2、焊接区域在热冲击下不能分离(试验控制:加热到900℃然后冷却到室温,循环50000次,加热区域不能有裂纹);weldingareacan’tseparateinthehotimpact.(testcontrol:tobecooltoroomtemperatureafterbeingheatupto900℃,cycle50000,nocrackinthecalefactionarea.)铱铂金火花塞关键技术:焊接技术/铂金片焊接质量platinum/iridiumsparkplug’skeytechnology:weldingtechnology/weldingqualityofplatinumsliceNGNGGGMetallographicbeforeparametermodifiedMetallographicbeforeparametermodifiedMetallographicafterparametermodifiedMetallographicafterparametermodifiedNGK、AUTOLITE、TORCH比较NGK、AUTOLITE、TORCHcomparisonAUTOLITEPLATINUMTORCHPLATINUMNGKIRIDIUMTORCHIRIDIUM质量控制qualitycontrol热冲击heatshock200~900℃,50,000次,热冲击高质量的陶瓷HighqualityceramicTORCHInsulatorBenchmarktocompetitor(4company)TORCHInsulator:finecrystal,higherdensity、higherdielectric中心电极车床turningmachineforcenterelectrodeResistorweldingmachineforcentre-electrodeSelf-madeweldingmachinesResistorweldingmachineforcentre-electrodeResistorweldingmachineforside-electrodelaserweldingmachinelaserweldingmachine核心设备核心设备//铂金中心电极焊接设备铂金中心电极焊接设备keyfacility/weldingequipmentkeyfacility/weldingequipment国内唯一的生产设备Uniqueequipmentindomestic;DELPHI专用设备specialequipmentforplatinumweldingfromDelphi在DELPHI设备上增加激光焊接设备addedlaserweldingequipmentontheDELPHIMachineResistanceweldingLaserwelding核心设备核心设备//铂金中心电极焊接设备铂金中心电极焊接设备keyfacility/weldingequipmentkeyfacility/weldingequipment主要OEM用户majorOEMclientsK7RTPP华晨汽车7K7RTP比亚迪汽车68008绵阳新晨动力机械有限公司Mianyangxinchenengineco,.ltd5K8RTPPJianghuaiAutomobile(江淮汽车)4K6RTPPGreatWall(长城汽车)3TradeMarkQ6RTP-13FOCUSChangAnFord长安福特87026AVL480CHERRY(奇瑞汽车)260174G69SAME(沈阳三菱)1TORCH产品TORCHproduct发动机engineOEM用户OEMclients序号Item主要OEM用户majorOEMclients主要OEM用户MajorOEMclientsCHANGANFORDSHENGYANGMITSUBISHI1.82.33.26.2110246810122007年2008年2009年2010年2011年salesunit(M)Salesstatisticfor5years铂铱金火花塞应用高速增长市场结构Salesstatistic:platinum/iridium铂铱金产品构成单铂金platinum-s双铂金platinum-d单铱金iridium-s铱铂金iridium/platinum市场结构Salesstatistic:platinum/iridium市场结构marketing出口export主机OEM配件aftermarket

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