开车前的安全检查

DUPONTSUZHOUPOLYESTERCO.LTDSAFETY,HEALTH&ENVIRONMENTSTANDARDS苏州杜邦聚酯有限公司安卫环保标准STDNO:SHE-601VERSION:2.1PSSRPAGE:1of17EFFECTIVEFROM:May,2002开车前的安全检查NEXTREVIEW:May,2004REVIEW审核:Function部门Signature签名Date日期SHE安全健康环保AUTHORIZATION批准:OperationsManager生产运行经理STDNO:SHE-601VERSION:2.1PSSRPAGE:1of15EFFECTIVEFROM:May,2002开车前的安全检查NEXTREVIEW:May,2004PRE-STARTUPSAFETYREVIEW(PSSR)1.0PurposeThisprocedureisintendedtoprovidegeneralguidanceandappropriatechecklistinlinewithDuPontS21AforconductingaPre-startupsafetyreview(PSSR).2.0ScopeSitesshouldperformPSSRforallnew(includesequipmentonhireorlease)andmodifiedfacilitiesforwhichthemodificationnecessitatesachangeinthedocumentedprocesstechnology(processtechnologychange).Priortostartup,thePSSRteamshallconfirmthat:-Constructionandequipmentareinaccordancewithdesignspecifications-ElementsofPSMallhavebeenappropriatelyaddressed-Basicsafety,health,andenvironmentalandfire-protectionitemshavebeencheckedviapre-preparedchecklistduringaphysicalinspectionofthefacility.-Thefacilityissafetostartup,operateandmaintain.3.0DefinetionFacilityThephysicalstructureorareawithinwhichagivenprocessorprocesssegmentisoperated.FacilityproprietorAseniormemberoflinemanagement(e.g.,areamanager,operationssuperintendent)ProcesstechnologyDocumentationofallknowledgeandunderstandingofthefollowingthreesubjectareas:hazardsofmaterials,equipmentdesignbasis,andprocessdesignbasis.4.0ReferenceCorporatestandardS21A–ProcessSafetyManagement,andS25A–ProcessHazardsAnalysis.5.0Responsibility-TheprojectcoordinatorisresponsibleforinitiatingandcoordinatingthePSSRbypullingtogetheranappropriatereviewteam,leadingthereview,anddocumentingtheresults.-Thefacilityproprietaryshallnotallowstartupofnewormodifiedequipment(asmentionedabove)untilaPSSRisconductedperthisprocedureandtheequipmentisacceptedforoperation.6.0ProcedureThePSSRprovidesafinalcheckofnewormodifiedfacilitiestoensurethatalltheappropriateelementsofPSMhavebeenaddressedsatisfactorily,andthefacilityissafetooperatebeforeintroductionofhazardouschemicalstotheprocess.ThePSSRisconductedbyamultidisciplinedteamfamiliarwiththeoperating,mechanical,technical,design,andsafetyrequirementsofthefacility.Achecklisthelpstoensurecompletenessofthereview.Thefindingsshallbedocumented,andrecommendationsareactedonbeforehazardouschemicalsareintroducedtotheprocess.6.1.Facilitytobereviewedisdefined.STDNO:SHE-601VERSION:2.1PSSRPAGE:2of15EFFECTIVEFROM:May,2002开车前的安全检查NEXTREVIEW:May,20046.2.TheprojectcoordinatororproprietorshallsetupreviewteamandschedulethePSSR.-Themultidisciplinedshallconsistofmanufacturing(includingoperator),technical,design,maintenance(Mechanicaland/orIE),andappropriatesafetyrepresentative.Otherpersonnel(constructioncontractor,off-sitespecialists)maybeincludedifneeded.-Forveryminorchanges,suchasinstallationofanewdrainvalveandinstrumenttransmitterbracketmodifications,asmallerreviewteammaybeconsistingoftwomember,designatedbythefacilityproprietor,canbeused.6.3.Atthescheduledtimeandplace,thePSSRwillmeetandwill:-Confirmthatalltheappropriatepeoplearepresent.-ReviewthescopeofworkthatthePSSRwillcover,usinginformationsuchasP&Idrawingselectricaldiagrams,equipmentlayouts,etc..-Reviewthedesign,usingthePSSRchecklistasaguide,toensurethatallrelevantPSMelementshavebeenappropriatelyaddressed.6.4.ThePSSRteamwillthenconductedafieldinspectiontoconfirmthat:-Constructionandequipmentisinaccordancewithdesignspecification.-Basicsafety,healthandenvironmentalitemsarechecked.-Thefacilityissafetostartup.Thismaybecontingentuponcompletionofcertainrecommendation.Thefieldinspectionshouldbeinteractive,questioningactivitywhosepurposeistoidentifyanyproblemswithphysicalinstallationandtoensurethatnopotentialsafetyproblemsexistattheperson/equipmentinterfaces.6.5.Afterfieldinspection,thereviewteamreassembleand-Confirmthattheinspectionhasbeenproperlycompleted-ReviewPSMrecommendationsproposedbyeachteammemberandfindingsfromfieldinspection.-Developaplantodealwithanydeficienciesand/ortore-inspecttheequipment,iftheteamconsideritisnecessary.-CompletethePSSRreport,andlistalltherecommendationswhichshouldbeconductedbeforeorafterstart-up.-EachmembersignsthePSSRreporttoconfirmtheyparticipatedinandareinagreementwiththefindingsofthePSSR.6.6.UponcompletionofthePSSRandresolutionofanycommendationsthatweretobecompletedbeforestartup,thefacilityproprietorandprojectcoordinatorwillsignthePSSRreporttoauthorizestartupofthefacility.6.7.OnceallrecommendationlistedinPSSRreporthavebeenaddressed,theprojectcoordinatorwillcloseoutthePSSRbysigningthelistas‘complete’andtheorigincopyshouldbesenttothesafetyassistanttobefiledintheMOCfile.AttachmentsPre-StartupSafetyReviewchecklistSTDNO:SHE-601VERSION:2.1PSSRPAGE:3of15EFFECTIVEFROM:May,2002开车前的安全检查NEXTREVIEW:May,2004PRE-STARTUPSAFETYREVIEWREPORTINSPECTIONDATE:_________________DEPARTMENT/AREA:__________________PROJECTNO:___________________TITLE/EQUIPMENT:_______________________________________________________ThePSSRteamconcludesthattheinstallationisconsistentwithdesignspecificationsandthattheequipmentissafetostart-upafterco