TDC离线水清洗机电子档(1)(1)

PresentationKEENTECDESIGNEDTECHNICALTECHNICALDEVICESDEVICESCOMPANYCOMPANYPCBCleaningmachinemanufacture:•InlineAqueousCleaners/在线水清洗机•BatchAqueousCleaners/离线水清洗机•WaveSolderingmachines/波峰焊锡机InlineAquesousCleanersAboutTDC:/关于TDCBatchAquesousCleanersWavesolderfromDEKTEC•CompleteDemonstrationFacility/美国制造工厂与展示厅•ApplicationsLabforSolderingandCleaning/提供各种焊接或清洗方案的实验•Customengineeringandmanufacturing/滿足客户定制化的设计与制造•ServiceCenter/服务中心GlobalSales&ServiceLocations全球销售与服务区域AsiaEuropeMexico•ManufacturingFacility:TechnicalDeviceshasa300,000sq.ft.manufacturingplantequippedwithaThermwoodRouterandFadalMachiningCenter•制造条件:TDC拥有30万平方英尺的工厂面积,配有顶级的ThermwoodRouter及Fadal加工中心.•TechnicalDevices’Customers/TDC部份荣誉客户离线清洗机•Nu/CleanAquaBatchJR离线清洗机•Nu/CleanAquaBatchJR离线清洗机•Nu/CleanAquaBatchXL离线清洗流程概述Chemistry溶剂WaterDI水Waste废水ChemicalWash:FillStageWaterispumpedintothesystemfromfacilitiessource.Atthesametimechemistryismetered(0-30%)infromthesemi-aqueouschemistrycontainerhousedinthelowercompartment.补液阶段:DI水被泵到槽内,同时一定比例的化学清洗剂也添加到槽内111ChemicalWash:RunStageThemixedchemistryispumpedthroughthespraywandsuntiltherecipedefinedwashtemperatureismet.Atwhichpoint,thecycletimeisstarted.运行阶段:DI水与溶剂的混合体在温度达到设定值后被泵到清洗槽,通过喷管及嘴开始清洗.22ChemicalWash:DrainStageThespentwashsolutionispumpedintothefacilitywastethroughapumpassisteddrainport.排液:把清洗完的清洗液排出33RinseAidDefoamerDryerTDCAquaBatchSeries:AquaBatchJRProcessDiagram:ChemicalWashJR离线机----溶剂清洗步骤TDCAquaBatchSeries:AquaBatchXLProcessDiagram:ChemicalWashXL离线机-----溶剂清洗步骤HeatedHoldingTankRinseAidDefoamerWaterWasteDryerChemicalWash:FillStageThechemistryispumpedintotheprocesschamberfromthechemicalholdingtanklocatedinthelowercompartment.补液阶段:溶剂被从下方的容积槽内泵到清洗槽11ChemicalWash:RunStageThemixedchemistryispumpedthroughthespraywandsuntiltherecipedefinedwashtemperatureismet.Atwhichpoint,thecycletimeisstarted.运行阶段:温度到达后开始清洗22ChemicalWash:DrainStageThespentwashsolutionispumpedbackintotheSumpTanklocatedinthelowercompartmentofthemachine.排液阶段:清洗后的溶剂排到下方的槽内33TDCAquaBatchSeries:AquaBatchJR/XLProcessDiagram:AquaWashJR/XL离线机-----水清洗步骤RinseAidDryerDefoamerChemistryWaterWaste1231Aquawash:FillstageWaterispumpedintotheprocesschamberfromanexternalfacilitysource.Optionallyade-foamermaybemeteredintotheprocesschamberinordertopreventfoaming补液阶段:DI水被从机器外部泵入到槽内,根据实际情况可以选择是否加防泡剂进行混合以防止泡沫产生.1Aquawash:RunstageThewaterispumpedthroughthespraywandsuntiltherecipedefinedwashtemperatureismet.Atwhichpoint,thecycletimeisstarted.运行阶段:温度达到后,水被泵入到喷管及喷嘴,清洗开始.2Aquawash:DrainstageThespentwashsolutionispumpedintothefacilitywastethroughapumpassisteddrainport.排液阶段:用完的水在水泵的作用下排出3TDCAquaBatchSeries:AquaBatchJR/XLProcessDiagram:RINSEJR/XL离线机----漂洗步骤RinseAidDryerChemistryWaterWaste123Defoamer1Rinse:FillstageWaterispumpedintotheprocesschamberfromanexternalfacilitysource.Optionallyarinseaidmaybepumpedininordertocleanadditionalcomponents.(ex.glassoptics).补液阶段:水被从机器外部泵入到槽内,根据实际情况可以选择是否加清洁剂以洁净附加的元件(比如光学镜片)1Rinse:RunstageThewaterispumpedthroughthespraywandsuntiltherecipedefinedwashtemperatureismet.Atwhichpoint,thecycletimeisstarted.运行阶段:水温达到设定值后被泵入喷管,清洗开始2Rinse:DrainstageThespentrinsesolutionispumpedintothefacilitywastethroughapumpassisteddrainport.排液阶段:完成清洗后的水在泵的作用下被排出3TDCAquaBatchSeries:AquaBatchJR/XLProcessDiagram:DryJR/XL离线溶剂清洗:烘干DryerChemistry1RinseAidDefoamerWaterWasteDry:RunstageThedryairisforcedthroughaHEPPAfilterlocatedinanassemblyintheleftcabinet.Theairisforcedintotheprocesschamberwherethechamberheaterisusedtoheatupthechamberupto73C.干燥阶段加热的空气通过HEPPA过滤器后进入到清洗腔内进行干燥,温度可达73度.1TDCAquaBatchSeries:FacilitiesPreparationOptions:IncomingWater外部配置选项:进水WaterWaterWaterIACHeaterRinseAidDryerChemistryDefoamerWASHTAPRINSEIACWaterTAPIncomingWaterConfiguration2:Thewashwater(“HOT”)isroutedthroughanexternalIACcolumnandthanthroughawaterheater.Thiswillincreasetheinitialtemperatureofthewashfluid,providingshortercycletimes.Therinsewater(“PURE”)isroutedsolelythroughanIACinordertomaintainhighresistancevalue.RINSEIncomingWaterConfiguration3:Thewashwater(“HOT”)andrinsewater(“PURE”)isroutedthroughanIACandfollowedbyawaterheater.Thismodelwillprovidetheshortestcycletimeandwillinsurehighresistancereadingsthroughoutthecycle.IncomingWaterConfiguration:ItispossibletomeetIPCspecificationswithouttheuseofDIwaterthroughthecleaningprocess.Thisstronglydependsontheconditionofthefacilitywater.进水:建议选择DI水发生器进行过滤TDCAquaBatchSeries:FacilitiesPreparationOptions:outgoingwastetreatment外部配置选项:排水处理EvaporatorWasteP.F.RinseAidDryerChemistryDefoamerWASTEWasteCarbonWASTEOutgoingWasteConfiguration1:NoTreatmentInmostmunicipalitiesitispossibletodischargethewastefromacleaningmachinedirectlyintothesewersystem.Howeverthisvariesfromstatetostate,andinmostareasfrommunicipalitytomunicipality.Ifdischargeislimitedeitherbycorporateorstatemandatethereareoptionsavailabletotreatortoevennegatesewerdischargefromtheequipment.方案1:直排无处理.在不与当地法律法规相冲突的情况下OutgoingWasteConfiguration2:ParticleFilter&CarbonBedThefirstoptionistotreatthewastethroughaparticlefilter(P.F.)inordertoremovesolidsfollowedbyacarbonbedtoreducethefluxcontentinthewastestream.方案2: