BOS6000BOS6000Writtenby:Writtenby:--BRCBRCPSI6X00.xxx.L1Pg4Pg15Pg18Pg19Pg21Pg23Pg38Pg39Pg41Pg45Pg49Pg56Pg66Pg67Pg68Pg73PSX.6XXX.XPSX.6XXX.XXXXX.L1/W1.L1/W1PST:PST:/PSI:/PSI:6XXX:6XXX:6500,6200,6300,61006500,6200,6300,610011XXXX::I/OI/O22XXXX:ProfibusI/O:ProfibusI/O33XXXX:InterbusI/O:InterbusI/O66XXXX:DeviceNet:DeviceNetXXXX::L1:L1:,400Volt,400VoltW1:W1:,400Volt,400VoltSideViewSideViewFAWB6SideViewSideView,ContentsDeviceconfigurationPSI6300.114/155L1KonfigurationtoolTimerReferenceTimerstatusProgrammingIconsWeldSequenceExtendedweldSequenceHeatStepperGeneralSet-upElectrodeset-upContentsForceCalibrationRoutineCurrentCalibrationroutineSimulateStartPowerunitset-upDiagnosticsBackingupthetimerparametersRestoringparameterstothetimerSinglePointLesson(SPL)SinglePointLesson(SPL)••/China/ChinaBoschRexrothBoschRexrothA1PSI6300.XXXL1BoschRexroth(timer)TopViewSideViewSideViewKonfigurationKonfigurationToolTool•ThepurposeoftheconfigurationtoolisfortheusertobeabletopersonalisetheBOS6000operatingsoftware,forexample,tomanipulatethetextwithinthescreens,setbackuppaths,hideunusedinputoroutputchannels,suppressunwantederrormessages•Forthepasswordtoaccessthisarea,seeyourWeldingengineerKonfigurationKonfigurationToolTool•Toaddanewuserinanexistingusergroup.•Rightclickonthe“Userswindow,andatextboxshouldappear,selectadduser•Toaddanewusergroup.•Rightclickonthe“Usergroupwindow,andatextboxshouldappear,selectaddusergroup•Inthenexttextbox,enteryournewusergroupandaddtheuserlevel•Yournewgroupwillbeautomaticallysaved,whenyouexitthekonfigtool•Addthenewusername•Insertyournewpassword•Confirmyourpassword•SelecttheuserGroupUsername+PasswordUsername+Password++AddthetimernameTimerreferenceTimerreferenceToaddaneworadditionaltimer,selecttheAddbuttonfirst,theAdd/changeTimerboxwillthenappearaboveAddanyreferencecommentselectyourcommChannelthisisyoursoftwarecommunicationmethodV24,Ethernet….etcIfyouareconnectingviaEthernet,theninserttheIPaddresshereSelectOnlineorOfflinemodeSelectthedirectionofdataflow,oninitialcommunicationWhentheinformationhasbeeninstalled,pressok,thenselecttheContinuebuttontoaccesstheprogramdataMonitortheStatusandDescriptionwindow,ifaredbarappearsandstaysthenthereisaproblemwithyourcommunicationpath,cable,orthetimermaybeoff.,,MonitortheStatusandDescriptionwindow,ayellowbarshouldproceedagreenbar.,,Thisindicatesthatcommunicationpathisoperational,andthedatabaseisbeingpopulatedwiththetimerinformation.Pleasebepatient,ontheinitialstart-upitcantakeupto5minutestogatherallthedataforthedatabase.Allsubsequentconnectionswillonlytakesecondstogeton-lineTimerStatusTimerStatusProgramPageProgramPageThespotnumber,programandcommunicationstatusisfoundatthetopofprogrampage,aswellasthedropdownmenu’sTheraisedtabindicatesthepagethatiscurrentlybeingviewedAsingleclickwillselecttherequiredpage,andanothersingleclickwillreturnyoutoyourpreviousscreen./Allfunctions/pagescanbequicklyaccessedviathe“icons”thataresituatedatthetopofthepages.SpotreferenceTablePre-warningTableRightsAdministrationCompareProtocolPlantlayoutErrorTableParameterOverviewOverviewCorrectionProgramPage(Parameterdata)Diagnosis(i/ointerface)Set-upLoginSpotreferenceCommentsTimerReferenceIconsIconsProgramProgramtabstabsByselectingindividualtabswithinthepagesyoucannavigatearoundthesoftwareattheclickofabuttonYoucanalsoseeataglanceiftheweldhasapre-heat,apostheat,orevenifupslopeordownslope.Dependentonthetimerstatus,youcanseeifthetimerisonline,oroffline.BlueisworkingofflineGreenisworkingonlineSequenceSequenceThesequencescreenallowstheusertoseethecriticalweldparametersataglanceSqueezeWeldtimeCurrentPressureHoldProgramConversionfromcyclestomilliseconds.5cycles=100mSI.e.multiplyby20toconvertCyclestomillisecondsOrdivideby20toconvertmillisecondstocyclesSequenceSequenceSequence:-Thereare3sequenceoptions,Single:1weldsequenceperstartsignalRepeat:1weldsequencerepeateduntilthestartsignalisdroppedSeam:1weldpermanentlyontillthestartsignalisdroppedToselectaweldprogram:-toaccesstherequiredprogram,simplyselecttheprogramfromtheup/downbuttons,ortypeintheactualprogramnumber.Theelectrodenumberwillupdatewhenaprogramisselected.Toselectaspotnumber:-utilisingthedownarrowselecttherequiredspotnumber,andtheprogramthatisassociatedwithitwillautomaticallyappearInhibitSeq(P)(Inhibitthisprogramsequence)Thisneedstobesetto“Off”,ifnotthentheweldsequencewillbeinhibitedforthisprogramonlyWeldOn/OffInt(P)(Internalweldon/off)/ThisneedstobesettoOn,ifnotthentheweldwillbeturnedOffforthisprogramonlySequenceSequenceMonitoring:-MixorStandard–/Standardmode:theactualcurrentisdeterminedbythecompleteweldcycleincludinganycooltimesMixmode:theactualcurrentisdeterminedbytheindividualweldtimes*seeillustrationonthenextsheetSequenceSequenceSequenceSequenceRegulation:-MixorStandard-/Ifmixisselected,weld1&weld3canbeprogrammedinPHA(phaseangle)orKSR(constantcurrent)modeIfstandardisselectedthenweld1andweld3canonlybeprogrammedinthesamemodeasweld2SequenceSequenceProgrammedinscaleunits%Programmedinscaleunits%Thegreaterthe%Ht,thenthegreater%ageofcurrentThegreaterthe%Ht,thentheg