抽芯绞牙模具作业指导书

Fixedcapmoldoperationguideline作業指導書CAUTION:注意：1.Mustbeconnectupthesafesensorbeforeoperatethemold!模具在調試或生產前必須連接好安全感應開關！2.Don’tusepressureover100barwhenthethreadcoretwirlingrotating.搓牙時的油缸壓力不能超過100bar3.Prohibittoincreasethepressurewhenthethreadcoredon’ttwirlsmoothly.Pleasecheckdetailontime.當牙呵運轉不順時嚴禁強行加大油缸油壓使其轉動，請及時檢查.Ordinarymaintenance:日常維護：1.Suggesttosoftenthecoolingwaterandaddafilterfrontmold.建議在冷卻水中加軟化劑和在模具前加過濾器，清除冷卻水中的雜質。2.Docleanthemoveablepartandcoolinglineonmoldper15days(or3,5000shots)atleast,keepthemstainlessandlubricating.在生產15天(或3,5000啤)後下機清洗轉動部件和打油。3.Ifthemoldwillstopproduceover3days,mustbecleanupallwaterlineandsprayantirustonthemoldsurfacebeforestoring.如預計模具將停產3天以上，必須清除模具內的冷卻水，並在模具表面噴上防銹油。BP1(Bplate)‏1.FixtheBplatecomponentpartB板部件裝配圖MOLDASSEMBLYSTEP模具裝拆步驟BearingWasherThickness:2.0mmBP2(Gearplate)‏齒輪板2.Fixbearingintothepocket.安裝軸承BP2(Gearplate)‏齒輪板3.Installgearsandshafts.安裝齒輪和齒輪軸BP2(Gearplate)‏4.Installtopsidebearingandwasher.安裝頂部軸承和介子WasherThickness:12.5mmBP2(Gearplate)‏4.Installhydrauliccylinder.安裝油缸6.ClosetheBplateandGearplate,screwthetwoplatestogether.將B板和齒輪板合好並收好螺絲7.Setupthetowplates,usecompressedairtoretracthydrauliccylindertokeeptherackatstartingpoint.將B板和齒輪板豎起，用風槍吹動油缸，保證齒條在起始點CompressedairCompressedairEnsurethethreadcoreislevelwithcoreblock.確保牙呵與內模平齊8.2.Turnthethreadbushingtoadjustthethreadcoreheight.轉動螺紋杯司調整牙呵高度。8.1.Installthreadcore.安裝牙呵Threadbushing螺紋杯司Threadcore牙呵Thethreadendpointasbelowshown.安裝時確保螺紋起點在圖示位置8.3.Putinthedowelpintoholdthethreadcore.在牙呵到位後用管釘將螺紋杯司和B板定位Installanotherthreadcorewiththesameway.用相同方法安裝其余牙呵9.Installsupportplate安裝支撐板10.Installcoreinsert.安裝內模鑲件Guidewiththeejectorpin在裝內模鑲件時用頂針作導向使鑲件容易安裝到位11.Installejectorplateandejectorpin.安裝頂針板12.Installejectorboxandlocater.安裝底板和頂棍Finish!!