道达尔盾构机润滑方案

1THL2006IODistributorSeminar,HangZhou,March23rd,2006盾构隧道挖掘机润滑于行峰二零零六年三月杭州2THL2006IODistributorSeminar,HangZhou,March23rd,2006隧道种类地下污水隧道高速公路隧道铁路隧道地铁隧道海底隧道3THL2006IODistributorSeminar,HangZhou,March23rd,2006地质学调查研究SSP(地震式软地层探测）1.发射器2.坡栖岩块3.分层界面4.接受器5.记录仪4THL2006IODistributorSeminar,HangZhou,March23rd,2006地质学调查研究地质学家将会先对土壤进行研究，然后再选择合适的盾构机。5THL2006IODistributorSeminar,HangZhou,March23rd,2006盾构隧道挖掘机（TBM)盾构机类型：泥水加压式盾构机土压平衡式盾构机有盾和无盾隧道挖掘机混合式盾构机（可以在不同条件下采用不同的挖掘方式）挖掘隧道时一些有用的信息;隧道直径从2米~14.5米之间；盾尾密封脂耗量约20吨/千米(隧道直径7.16m)对盾构密封脂质量要求严格；竞争对手：Condat（康达特）、松村、出光和麦斯特。挖掘速度约30米/天(进程较快时）6THL2006IODistributorSeminar,HangZhou,March23rd,2006盾构机设备制造商1.德国海瑞克HERRENKNECHTAG;2.法国法马通NFM;3.日本三菱重工Mitsubishi;4.日本川崎重工kawasaki5.上海中铁隧道7THL2006IODistributorSeminar,HangZhou,March23rd,2006盾构机适用范围8THL2006IODistributorSeminar,HangZhou,March23rd,2006国内地铁工程应用盾构机一览表9THL2006IODistributorSeminar,HangZhou,March23rd,2006盾构机施工演示图10THL2006IODistributorSeminar,HangZhou,March23rd,2006密封脂应用图1.泥水加压式盾构机1.刀盘2.硼润土泥浆3.空气室4.推进液压系统5.管片6.钢刷盾尾密封脂7.硼润土泥浆供给系统8.泥浆输送系统9.环面注浆图2.土压平衡式盾构机1.刀盘2.工作室3.螺旋输送机4.承压墙5.推进液压系统6.管片7.钢刷盾尾密封脂8.环面注浆11THL2006IODistributorSeminar,HangZhou,March23rd,2006盾构密封脂盾尾密封脂设计用于：•密封盾构机尾部，用于抵抗：-地下水(淡水和海水)-泥水桨和-硼润土泥浆(如果施工过程使用)•另外，还需要拥有如下功能：-抗水冲刷功能；-抗磨损；-防爬行；-承载机械压力；-较宽温度范围内拥有良好的泵送行能；-良好的润湿性能；-良好的粘附性能；-良好的机械稳定性。12THL2006IODistributorSeminar,HangZhou,March23rd,2006盾构机剖面图1-液压缸2-管片安装和刀盘驱动马达3-减速齿轮4-刀盘13THL2006IODistributorSeminar,HangZhou,March23rd,2006盾构机润滑•盾尾密封脂ADERIATM-T对应：(CONDATWR89)ADERIAPA对应：(CONDATWR90)•刀盘密封脂（用于润滑密封圈，保护刀盘大轴承）PX3340对应：(CONDATHBW)•液压机构AZOLLAZS•减速齿轮装置CARTEREP/KASSILLAGMP•多用途润滑脂MULTISEP214THL2006IODistributorSeminar,HangZhou,March23rd,2006环保盾尾脂ADERIATM-T,PA被定为环保产品。WGK=0WGK=德国水质安全标准分类0=对水无污染1=对水轻度污染2=对水中度污染3=对水高度污染15THL2006IODistributorSeminar,HangZhou,March23rd,2006盾尾脂典型数据TYPICALMETHODSUNITSADERIAADERIACHARACTERSTICSTM-TPAAppearanceColourAnalysis-GreyGreyDensity@20DegCASTMB1289-55kg/dm31.281.28UW@25DegCNFT601321/10mm240225Flow@20DegCCreepTimeJISA5758hours2424Pumpability@10BarASTMD1092-62g/min4510@[e-mail]33Volatility3hrs@110DegCASTMD972%2.62.6WatersealingonascreenModified-nowaternowater@35barsand25DegCMATSUMURAMethodSyntheticseawaterwashoutASTMD4049-81%224-ballscardiameterASTMD2296mm1hr,40daN@75DegC16THL2006IODistributorSeminar,HangZhou,March23rd,2006盾尾脂性能参数比较表道达尔ADERIATM-T与法国CONDATWR89盾尾脂性能参数比较表典型数据测试方法单位ADERIATM-TCONDATWR89外观目测-灰色浅褐色密度(20oC)ASTMB1289kg/dm31.281.3±0.05针入度(25oC)ASTMD2171/10mm240255-265爬行时间(20oC)JISA5758hours24≥30mn(25oC)流动速率(20oC,10bars泵送性)ASTMD1092g/mn4545~50g/mn(25oC)油品在过滤器上保留24小时，50oCJISA5751宽度mm11≤12渗过得过滤器个数3无数据挥发性(110oC，3h)ASTMD972%2.6≤3水封性(35bars,25oC)修改的MATSUMURA方法-无水Pass合成海水洗出量(2.8bars，5分钟，38oC)ASTMD4049%2≤7%17THL2006IODistributorSeminar,HangZhou,March23rd,2006盾构机工作机构图1.2001年3月初，新加坡机场，420吨重的重型盾构设备（直径7.2米)被安放进48米深的竖井。图3.泡沫喷射喷嘴（1）图2.土压平衡式盾构机正在喷射泡沫。图4.沙砾(2)变成粘性的、有弹性的，几乎不漏水的物质(3)。23118THL2006IODistributorSeminar,HangZhou,March23rd,2006岩石隧道挖掘机19THL2006IODistributorSeminar,HangZhou,March23rd,2006OEM认证20THL2006IODistributorSeminar,HangZhou,March23rd,2006OEM认证21THL2006IODistributorSeminar,HangZhou,March23rd,2006道达尔欧洲客户名单CountrySiteManufacturerCountrySiteManufacturerFranceClichyLaBricheHERRENKNECHTSpainCadixKAWASAKI(FCB)FranceClichyLaBricheKAWASAKI(FCB)SpainValenciaHERRENKNECHTFranceCréteilStMaurKAWASAKI(FCB)TurkeyAnkaraLOVATFranceLille1bisKAWASAKI(FCB)UKAvonmouthCSMBESSACFranceLille2KAWASAKI(FCB)UKBrightonJAMESHOWDENFranceLille3KAWASAKI(FCB)UKBristolDECONFranceLyonHERRENKNECHTUKClactonISEKIFranceToulouseKAWASAKI(FCB)UKCleethorpessLOVATFranceValenceLOVATUKCromerLOVATFranceValentonKAWASAKI(FCB)UKDagenhamLOVATFranceVitryKAWASAKI(FCB)UKDonelonDOSCOGermanyBerlinCSMBESSACUKGlasgowDOSCOGermanyMettmanLOVATUKGlasgowLOVATGermanyMunichLOVATUKLiverpoolKAWASAKI(FCB)ItalieMilanMITSUBISHI(NFM)UKMansfieldDOSCOItalieNaplesKAWASAKI(FCB)UKSwanageHERRENKNECHTPortugalLisbonneKAWASAKI(FCB)UKSwanseaCSMBESSAC22THL2006IODistributorSeminar,HangZhou,March23rd,2006道达尔亚洲地区客户名单CountryProjectContractorsSINGAPOREDeepTunnelSewageT-01BedokTunnel6.0mX5.8kmWhoHup-ShanghaiTunnel/BabtieTotal:48kmT-02BedokTunnel6.0mX7.7kmPenta-Ocean/TYLin/Haley&AldrichT-03PayaLebarTunnel6.0mX5.1kmKumagai-SembCorp/Hyder-GeoconsultT-04AngMoKioTunnel4.3mX7.3kmSamsungCorp/Meinhardt-HalcrowT-05KranjiTunnel3.6mX12.6kmPhilippHolzmann-SembCorpJV/BabtieT-06QueenswayTunnel3.3mX9.6kmEdZublinAG/Meinhardt-GeoconsultLRTMarinaTunnelNishimatsu(Japan)INDIAInfraStructureImpregilo(Italy),Nesco(Spain)/Gammon(India),Total:55.3kmLine1KumagaiGumi(Japan),Dyckerhoff&Widmann(Germany),Shimizu(Japan),Larsen&Toubro(India),Samsung(Korea),IrconInt'l(India),Hyundai(Korea),JaiPrkash(India)Visit:(USA)-NipponKoei(Japan)5km