模具表面处理种类及规格

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模具表面处理种类及规格抛光(Polish)火花纹(ThinFireTexture)化学蚀纹(Texture)蚀纹处理和模具斜度电镀(Plating)喷砂(Blasting)抛光(Polish)SPI-SocietyofthePlasticsIndustry塑料工业协会TypesofFinishesCurrentSPIFinishNumbersDescriptionandPreviousFinishNumbersRoughnessComparisonR.A.Diamond#1DiamondBuff(#1钻石膏,光学要求)A0#3DiamondBuff(#3钻石膏,镜面)A1iscomparableto#10-1#6DiamondBuff(#6钻石膏,镜面)A2isslightlyfinerthan#21-2#15DiamondBuff(#15钻石膏,镜面)A3hasmoreimperfectionsthan2-3Paper600Grit(600砂纸,光面)B1isfinerthan#32-3400Grit(400砂纸,光面)B2isslightlyfinerthan4-5320Grit(320砂纸,光面)B3iscomparableto9-10Stone600Stone(600油石,光面)C1isfinerthan#410-12400Stone(400砂纸,光面)C2isslightlyfinerthan25-28320Stone(320砂纸,哑面)C3iscomparableto38-42DryBlasted#11GlassBead(#11粗玻璃砂)D1isfinerthan#510-12#240AluminumOxideBlast(#240氧化铝)D2iscomparableto26-32#24AluminumOxideBlast(#24氧化铝)D3isalittlemorecoarsethan190-230DiamondMoldPolishing&FinishingSpecifications钻石抛光(非常适合镀镍和镀铬)SPIA-1(高质量外观或者镜片模具)SPIA-2(良好脱模和外观)SPIA-3(良好脱模,外观无需高光)砂纸抛光(轻微高光面,良好脱模,用在装饰要求不高的场合)SPIB-1SPIB-2SPIB-3油石抛光(非高光面,良好脱模,也是砂纸和钻石抛光的头道工序)SPIC-1SPIC-2SPIC-3喷砂抛光(网点和纹理表面)SPID-1SPID-2SPID-3火花纹(ThinFireTexture)号码电火花深度(mm)号码电火花深度(mm)00.00040210.0044810.00044220.0050420.00048230.0056030.00056240.0064840.00064250.0072050.00072260.0080060.00080270.0088070.00088280.0100080.00100290.0112090.00112300.01280100.00128310.01400110.00140320.01600120.00160330.01800130.00180340.02000140.00200350.02240150.00224360.02520160.00252370.02800170.00280380.03200180.00320390.03600190.00360400.04000200.00400410.04480CHARMILLVDISpecification符号粗糙度符号粗糙度AGIE1Ra0.2VDI12Ra0.40AGIE2Ra0.315VDI15Ra0.50AGIE3Ra0.5VDI18Ra0.80AGIE4Ra0.8VDI21Ra1.12AGIE5Ra1.25FineVDI24Ra1.60AGIE6Ra2.00FineVDI27Ra2.24AGIE7Ra3.15MedelVDI30Ra3.15AGIE8Ra5.0GrovVDI33Ra4.50AGIE9Ra8.0VDI36Ra6.30AGIE10Ra12.5VDI39Ra9.00VDI42Ra12.5VDI45Ra18.0火花纹规格和图纸表面粗糙度要求对照表Ra-在取样长度内,轮廓偏距绝对值的算术平均值,单位:μ。化学蚀纹(Texture)号码咬花深度MT-110000.0102MT-110100.0254MT-110200.0381MT-110300.0508MT-110400.0762MT-110500.1143MT-110600.0762MT-110700.0762MT-110800.0508MT-110900.0889MT-111000.1524MT-111100.0635MT-111200.0508MT-111300.0635MT-111400.0635MT-111500.0698MT-111600.1016MTSpecification单位:mmMold-TechAMold-TechBPtn.#Depth(mm)AnglePtn.#Depth(mm)AngleMT-110000.00041°MT-112000.0034.5°MT-110100.0011.5°MT-112050.00254°MT-110200.00152.5°MT-112100.00355.5°MT-110300.0023°MT-112150.00456.5°MT-110400.0034.5°MT-112200.0057.5°MT-110500.00456.5°MT-112250.00456.5°MT-110600.0034.5°MT-112300.00254°MT-110700.0034.5°MT-112350.0046°MT-110800.0023°MT-112400.00152.5°MT-110900.00355.5°MT-112450.0023°MT-111000.0069°MT-112500.00254°MT-111100.00254°MT-112550.0023°MT-111200.0023°MT-112600.0046°MT-111300.00254°MT-112650.0057°MT-111400.00254°MT-112700.0046°MT-111500.002754°MT-112750.00355°MT-111600.0046°MT-112800.00558°蚀纹处理和模具斜度的关系Mold-TechCMold-TechDPtn.#DepthAnglePtn.#DepthAngleMT-113000.00253.5°MT-114000.0023°MT-113050.0057.5°MT-114050.00254°MT-113100.0057.5°MT-114100.00355.5°MT-113150.0011.5°MT-114150.0023°MT-113200.00254°MT-114200.00254°MT-113250.0034.5°MT-114250.00355.5°MT-113300.0023°MT-114300.00710°MT-113350.0023°MT-114350.01015°MT-113400.0034.5°MT-114400.00051.5°MT-113450.0034.5°MT-114450.00152.5°MT-113500.00355.5°MT-114500.00254°MT-113550.00254°MT-114550.0034.5°MT-113600.00355.5°MT-114600.00355.5°MT-113650.00457°MT-114650.0057.5°MT-113700.0046°MT-114700.0023°MT-113750.0046°MT-114750.0023°MT-113800.0046°MT-114800.0034.5°蚀纹处理和模具斜度的关系Plaque#6Plaque#7Plaque#8Plaque#10Ptn.#Depth(mm)Ptn.#Depth(mm)Ptn.#Depth(mm)Ptn.#Depth(mm)MT2290.003MT3250.003MT5880.0085MT9800.004MT3920.004MT9640.003MT8880.013MT9010.003MT5850.0035MT10380.002MT10280.0035MT9450.0065MT8890.004MT10430.002MT10670.013MT9700.002MT10130.003MT11700.0025MT11490.013MT9720.0025MT10150.0055MT11920.0015MT11530.0075MT9730.0035MT10390.003MT12390.003MT12110.0095MT9740.0025MT10550.0055MT12400.003MT12260.0035MT9780.003MT10680.0055MT12410.002MT12270.0035MT9850.0025MT10700.007MT12420.002MT12280.0095MT1055-10.0001MT10740.0055MT12430.002MT12300.013MT1055-20.0045MT11290.003MT12440.0025MT12320.003MT1055-30.0005MT11590.008MT12500.003MT12330.0035MT1055-40.0075MT11220.0015MT20190.0025MT12340.0035MT1055-50.001MT11250.006MT20200.002MT12350.0035MT10550.0015MT11260.0065MT20280.0025MT12360.0035MT1055-60.0017MT11270.0025230530.002MT12380.0045MT1055-70.0225MT15260.0135230640.0015230310.0085昵宏咬花規格表咬花番號拔模斜度平均值μ打光程度加工種類HN-DS111°5~7800噴砂咬花HN-DS121.5°10~13600~800HN-DS132°12~15600~800HN-DS142°13~19600~800HN-DS013°25~30320HN-DS024°35~40320HN-DS034°36~42320化學咬花HN-DS044.5°38~43320HN-DS051.5°9~13800HN-DS062°14~19800HN-DS072.5°19~24600HN-DS083°25~30400咬花番号拔模斜度平均值μ打光程度加工种类梨地NO.12°8~9#400梨地NO.22.5°15~16#400梨地NO.33°15~17#400梨地NO.43.5°16~18#400梨地NO.54°20~23#400梨地NO.64.5°25~30#400梨地NO.76°40~42#320梨地NO.86°57~60#320梨地NO.96°60~66#320S---半光泽G---半光泽咬花番號拔模斜度平均值μ打光程度加工種類NO.11°1.7鏡面NO.21°1鏡面NO.31°1.4鏡面NO.41°1.81000NO.51°2.91000NO.61.5°41000NO.71.5°6.5#800NO.82°7#800NO.92.5°7.7#800NO.103°10~11#600NO.113~4°12~15#600NO.124~5°16~18#600S---半光澤G---半光澤咬花番號拔模斜度平均值μ打光程度加工種類HN202.5°12~14#400喷砂HN213°15~17#400HN223~4°23~25#400HN234~5°33~37#320HN244°19~21#320梨地HN254°23~25#320HN264°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