年产15万吨8°淡色啤酒生产车间工艺设计

黑龙江东方学院本科生毕业论文（设计）I年产15万吨8°淡色啤酒生产车间工艺设计摘要本文主要介绍了年产15万吨淡色啤酒厂生产车间的工艺设计。其中包括淡色啤酒的配方和工艺流程及其论证，物料平衡的计算，设备的计算及其选型，本设计采用先进的边糖化边发酵的工艺过程，对生产工艺、物料和能量的节约型和对重点工段的设备选型这三个重点做了详细地论述和介绍。同时，考虑系统的灵活性、经济性及安全、环保的要求，并降低交叉污染的几率等。本文根据啤酒生产的特点对其结构布局进行合理设计，使得生产车间尽量紧凑、物料及能源输送距离尽量缩短，从而有效地节约资源、降低生产成本。本文针对啤酒糖化和发酵特点进行物料衡算，对啤酒厂糖化车间和发酵车间进行了热量衡算，使得生产的各环节能够有效结合，便于提高能源的利用率。该设计成果主要采用形式为工艺流程图，车间平面布置图，车间局部剖视图，并编写详细数据说明书。关键词：淡色啤酒；设备选型；工艺；设计黑龙江东方学院本科生毕业论文（设计）IITheprocessdesignofannualoutputof150000ton8ºlightbeerworkshopAbstractThisarticlemainlyintroducedyearlyproduces150,000tonpalebeerstheproductionworkshoptechnologicaldesign.Whiletheoverallfactorydesign,thetechniqueprocessofproductionandtheworkshophasbeendesigned.Atthesametime,theflexibilityofthesystemsafety,environmentalprotection,economyandtherequest,andreducethechancesofcrosscontamination.Accordingtothecharacteristicsofbeerproductionstructurelayoutisreasonabledesign,makestheproductionworkshopasfaraspossiblecompact,materialsandenergytoshortenthedistancetransportation,thuseffectivelysaveresources,reducetheproductioncost.Basedonbeersaccharificationandfermentationcharacteristicsofmaterial,thebrewerysaccharificationandfermentationworkshopontheworkshopofheatbalanceofproduction,makeeachlinkcaneffectivelycombine,easytoimproveenergyefficiency.Thedesignresultsmainlyadoptsformforprocessflowdiagram,workshoplayout,workshopsectionslocally,anddetaileddatasheets.Keywords:lightbeer；Equipmentselection；fermentation；design-目录摘要..................................................................IAbstract..............................................................II第1章绪论.........................................................11.1啤酒的起源.......................................................11.2我国啤酒工业发展状况.............................................21.3啤酒的营养价值...................................................31.4厂址的选择.......................................................41.5项目实施的意义...................................................4第2章生产工艺.......................................................52.1设计任务书.......................................................52.2产品方案.........................................................62.2.1生产规模及建设时间............................................62.3.2主要原料规格..................................................62.3.3产品质量及标准................................................62.3生产工艺流程设计.................................................72.3.1啤酒生产工艺流程..............................................72.3.2粉碎..........................................................72.3.3糖化..........................................................72.3.4过滤..........................................................82.3.5煮沸..........................................................92.3.6冷却..........................................................92.3.7发酵..........................................................9第3章啤酒厂糖化车间的物料衡算......................................113.1啤酒生产基础数据................................................113.2物料衡算........................................................113.2.1100kg原料（75%麦芽，25%大米）生产8°的基础物料衡算..........113.2.2生产100L，8°消耗原料物料衡算...............................12-3.2.3年产15万吨,8°啤酒的物料衡算................................13第4章啤酒厂糖化车间的热量衡算......................................144.1蒸汽耗量计算....................................................144.1.1糖化用水耗热量1Q............................................144.1.2第一次米醪煮沸消耗量2Q......................................144.1.3第二次煮沸前混合醪升温至70℃的耗热量3Q......................154.1.4第二次煮沸混合醪的耗热量4Q..................................164.1.5洗糟水耗热量5Q..............................................174.1.6麦汁煮沸过程耗热量6Q........................................174.1.7糖化一次总耗热量总Q..........................................184.2耗冷量计算......................................................184.2.1工艺技术指标及基础数据.......................................184.2.2工艺耗冷量...................................................184.2.3非工艺耗冷量nQ..............................................21第5章主要设备选型及计算............................................225.1主要设备计算....................................................225.1.1麦芽仓.......................................................225.1.2麦芽粉仓.....................................................225.1.3大米仓.......................................................225.1.4大米粉仓.....................................................235.1.5糊化锅.......................................................235.1.6糖化锅.......................................................235.1.7煮沸锅.......................................................245.1.8麦汁冷却器...................................................245.1.9发酵罐.......................................................265.1.10啤酒过滤器...................................................275.1.11瓶装包装线...................................................275.2设备一览表......................................................27-第6章工厂总体设计..................................................296.1工厂总平面布置设计原则..........................................296.1.1满足生产要求.......................