2020/2/11JianFang1集成电路工艺和版图设计概述JianFangICDesignCenter,UESTC2020/2/11JianFang2微电子制造工艺2020/2/11JianFang3IC常用术语园片:硅片芯片(Chip,Die):6、8:硅(园)片直径:1=25.4mm6150mm;8200mm;12300mm;亚微米1m的设计规范深亚微米=0.5m的设计规范0.5m、0.35m-设计规范(最小特征尺寸)布线层数:金属(掺杂多晶硅)连线的层数。集成度:每个芯片上集成的晶体管数2020/2/11JianFang4IC工艺常用术语净化级别:Class1,Class10,Class10,000每立方米空气中含灰尘的个数去离子水氧化扩散注入光刻…………….2020/2/11JianFang5生产工厂简介PSI2020/2/11JianFang6FabTwowascompletedJanuary2,1996andisaStateoftheArtfacility.This2,200squarefootfacilitywasconstructedusingallthelatestmaterialsandtechnologies.Inthissetofcleanroomswechangetheair390timesperhour,ifyoudothemathwithULPAfiltrationthisisaClassOnefacility.WehavehadittestedanditdoesmeetClassOneparameters(withoutanypeopleworkinginit).Sincewearenotmakingmicroprocessorshereandwedon'twanttowearspacesuits,werunitasaclass10fab.EventhoughitconsistentlyrunswellbelowClassTen.2020/2/11JianFang7HereintheFabTwoPhotolithographyareaweseeoneofour200mm.35micronI-LineSteppers.thissteppercanimageandalignboth6&8inchwafers.2020/2/11JianFang8AnotherviewofoneoftheFabTwoPhotolithographyareas.2020/2/11JianFang9Hereweseeatechnicianloading300mmwafersintotheSemiTool.Thewafersareina13waferTefloncassetteco-designedbyProcessSpecialtiesandSemiToolin1995.Againthesearetheworld'sfirst300mmwetprocesscassettes(thatcanbespinrinsedried).2020/2/11JianFang10AswelookinthiswindowweseetheWorld'sFirsttrue300mmproductionfurnace.Ourdevelopmentanddesignofthistoolbeganin1992,itwasinstalledinDecemberof1995andbecamefullyoperationalinJanuaryof1996.2020/2/11JianFang11Herewecanseetheloadingof300mmwafersontothePaddle.2020/2/11JianFang12ProcessSpecialtieshasdevelopedtheworld'sfirstproduction300mmNitridesystem!Webeganprocessing300mmLPCVDSiliconNitrideinMayof1997.2020/2/11JianFang132,500additionalsquarefeetofStateoftheArtClassOneCleanroomiscurrentlyprocessingwafers!Withincreased300mm&200mmprocessingcapabilitiesincludingmorePVDMetalization,300mmWetprocessing/Cleaningcapabilitiesandfullwafer300mm.35umPhotolithography,allinaClassOneenviroment.2020/2/11JianFang14CurrentlyourPS300AandPS300Bdiffusiontoolsarecapableofrunningboth200mm&300mmwafers.Wecanevenprocessthetwosizesinthesamefurnaceloadwithoutsufferinganyuniformityproblems!(ThermalOxideOnly)2020/2/11JianFang15AccuracyinmetrologyisneveranissueatProcessSpecialties.Weusethemostadvancedroboticlaserellipsometersandothercalibratedtoolsforprecisionthinfilm,resistivity,CDandstepheightmeasurement.IncludingournewNanometrics8300fullwafer300mmthinfilmmeasurementandmappingtool.WealsouseoutsidelaboratoriesandourexcellentworkingrelationshipswithourMetrologytoolcustomers,foradditionalcorrelationandcalibration.2020/2/11JianFang16OneoftwoSEMLabslocatedinourfacility.InthisoneweareusingafieldemissiontoolforeverythingfromlookingatphotoresistprofilesandmeasuringCD'stodoublecheckingmetaldepositionthicknesses.Atthehelm,anotheroneofourprocessengineersyoumayhavespokenwithMarkHinkle.2020/2/11JianFang17HerewearelookingattheIncomingmaterialdispositionracks2020/2/11JianFang18AboveyouarelookingatacoupleofviewsofthefacilitiesonthewestsideofFabOne.Hereyoucanseeoneofour18.5Meg/OhmDIwatersystemsandoneoffour10,000CFMairsystemsfeedingthisfab(leftpicture),aswellasoneofourwasteairscrubberunits(rightpicture).Bothareinsidethebuildingforeasiermaintenance,longerlifeandbettercontrol.2020/2/11JianFang19集成电路(IntegratedCircuit,IC):半导体IC,膜IC,混合IC半导体IC:指用半导体工艺把电路中的有源器件、无源元件及互联布线等以相互不可分离的状态制作在半导体上,最后封装在一个管壳内,构成一个完整的、具有特定功能的电路。半导体IC双极ICMOSICBiCMOSPMOSICCMOSICNMOSIC2020/2/11JianFang20MOSIC及工艺MOSFET—MetalOxideSemiconductorFieldEffectTransistor.—金属氧化物半导体场效应晶体管Si金属氧化物(绝缘层、SiO2)半导体MOS(MIS)结构2020/2/11JianFang21P-衬底n+n+漏源栅栅氧化层氧化层沟道GDSVTVGSIDVDS0反型层沟道源(Source)S漏(Drain)D栅(Gate)G栅氧化层厚度:50埃-1000埃(5nm-100nm)VT-阈值电压电压控制N沟MOS(NMOS)•P型衬底,受主杂质;•栅上加正电压,表面吸引电子,反型,电子通道;•漏加正电压,电子从源区经N沟道到达漏区,器件开通。2020/2/11JianFang22N-衬底p+p+漏源栅栅氧化层场氧化层沟道P沟MOS(PMOS)GDSVTVGSID+-VDS0•N型衬底,施主杂质,电子导电;•栅上加负电压,表面吸引空穴,反型,空穴通道;•漏加负电压,空穴从源区经P沟道到达漏区,器件开通。2020/2/11JianFang23CMOS•CMOS:ComplementarySymmetryMetalOxideSemiconductor互补对称金属氧化物半导体-特点:低功耗VSSVDDVoViCMOS倒相器PMOSNMOSI/OI/OVDDVSSCCCMOS传输门2020/2/11JianFang24N-SiP+P+n+n+P-阱DDVoVGVSSSSVDDCMOS倒相器截面图CMOS倒相器版图2020/2/11JianFang25pwellactivepolyN+implantP+implantomicontactmetalANMOSExample2020/2/11JianFang26pwellPwellActivePolyN+implantP+implantOmicontactMetal2020/2/11JianFang27N-typeSiSiO2光刻胶光MASKPwell2020/2/11JianFang28N-typeSiSiO2光刻胶光刻胶MASKPwell2020/2/11JianFang29N-typeSiSiO2光刻胶光刻胶SiO22020/2/11JianFang30N-typeSiSiO2SiO2Pwell2020/2/11JianFang31pwellactivePwellActivePolyN+implantP+implantOmicontactMetal2020/2/11JianFang32N-typeSiSiO2PwellSiO2光刻胶MASKactiveMASKActiveSi3N42020/2/11JianFang33N-typeSiSiO2PwellSiO2光刻胶光刻胶MASKactiveMASKActiveSi3N42020/2/11JianFang34N-typeSiSiO2PwellSiO2光刻胶光刻胶Si3N42020/2/11JianFang35N-typeSiSiO2PwellSiO2场氧场氧场氧PwellSi3N42020/2/11JianFang36N-typeSiSiO2Pwell场氧场氧场氧Pwell2020/2/11JianFang37N-typeSiSiO2PwellSiO2场氧场氧场氧Pwellpoly2020/2/11JianFang38activepwellpolyPwellActivePolyN+implantP+implantOmicontactMetal2020/2/11JianFang39N-typeSiSiO2PwellSiO2MASKpoly场氧场氧场氧Pwell