富士康FPS实战手册

FPS-FIHIEDivision2007/02/26更2007/10/18R01FPS---Whatis?FPS---Whatis?FPSFPS.FPS---FPS.FPS---FPS–2007globalmeeting5FIHFPS–20071FIHIEFPS–FPSTPS(Toyotaproductionsystem)FIHFIH–20071/15-1/26FIHIEMSEGMS2LXMS1GSM–20072FPS–20076MSEGLVFPS–20077LHFPSFPS().FPS---FPSToyotaLeanproductionMotorola6SigmaUPSSCMFIHProductionSystemIEFPS:CMMS,不精益.FPS---Lean=06WIPBSC7SEICC.FPS---WIP()6.FPS---•FPS•FLOWFPS()•PULL•””FPS•FPS•FPS••.FPS狀說流流拉行料流流量料行理不理流路來料數量參勵理•.FPS狀說立立行異不不不流不良不良理里異里異度理流浪流路不良流異理FPSStep8:Step1:Step2:Step3:Step4:()Step5:CIP()Step7:Step6:8FPSModelLineStep1:Step1:Step2:FIHFPSLeaderIECoachQA6δQEME/PE流SQCFPSIE練理異理度數量來料不良流料流2.1VPWu.李禮FPSIE劉ME劉L5MS1L10MS2MFGPE李TE林QAIQCTSE李PLSMTIE劉ASSYSCMSCMFPSExampleStep2:2.2)))))Step3:3.1)))))Step3:3.2(Kickoffmeeting)XYZ狀狀量良率料來料料來料車料料領料來料金料料不良量良率良率良率料料領料ExampleStep3:…3.3ExampleStep3:3.475WIPrunreview64321ExampleStep3:3.5識料量數來料不良理不良良率來料不良不良良率ExampleStep4:()OnepieceflowStep4:---T.TT.T,takttime,T.T=1/12.–––takttime10-25Seconds3.–Q1=1/1Q=1/–T(H)–T.T=3600*t/Q4.1T.T()Step4:---–1–4.1T.T()TTQQT.T()Example1Example2T.T()TQStep4:---T.T4.2T.TYo-i-DonStep4:---4.3•N(T.TT.T)N=T.T/T.T•n=t/T.Tt=•m=C.T/T.TC.T=力Example4.4•ECRS•5Whys••••T.TT.TStep4:---例•PokaYoke•……CoachMEIEQEQCTEQA…不良4.5••Butterfly•••••……OnepieceflowStep4:---流流流流Andonbutterfly••––(QCIETSE)/例ExampleStep5:CIP5.1:–Linebalance–5.2:,3:Step6:6-1)))6-2))6-3)Step7:立7-1))Team)7-2)))7-3)))/5S/FPS/3G06,LH/BJ××良×××良×良良×易易良良易易理識良良Step8:立WIP……累()行/KPICellFPSSOP勞不異理FPS理.FPS•FPS–SOP–z–FPS1COPY2–FPS1BU2BUFPSFPS行FPS行KPI90%=Ti/Max(Ti)Ti—(LB)2ST=3600/Max(Ti)AC=/UPH1SOP,50%=/.530%SOP450%UPPH=UPH/UPPH3FPSLINE.LINE•(兩)料•不良sorting•理•Justdoit念•立•butterfly•••異•T/T••T/T•流•Yo-i-Don‧‧‧‧‧‧‧‧異理‧‧料‧不良理‧料.•••••IEECRSECRSECRSKeypad---------Keypad藍GPSLayout(1/13)藍Layout(1/25)GPSFQC流Offline流離流立力(,20)------…Step7:ExampleNO.Problem(Idea)(Who)(When)(Remark)CQA830行QE柳124CQAWIP料QE柳123理CQA浪行劉123CQA數量數量QE柳124CQA立行QE柳IE劉125322行良123不良不良類不良行123行QE柳123MS2L10123(KAIZENNEWSPAPER)Step7:Example狀率率力不良率Step7:Example12345612Mspeakerspeakerspeakerspeaker龍BEI///Speakerspeakercoverspeakercover龍料異理力料來SEM