芯片制造工厂信息系统集成化管理

上海交通大学硕士学位论文芯片制造工厂信息系统集成化管理姓名：陈军申请学位级别：硕士专业：工商管理(MBA)指导教师：蒋馥20050109ERPERP—MESERPERPERPMESAERPA,THEINFORMATIONSYSTEMINTEGRATIONMANAGEMENTOFICMANUFACTURERABSTRACTWiththefastdevelopmentofcomputerscience,communicationtechnologyandtheindustryautomationtechnologyandthegrowingcompetionofthemarketingeconomy,themarketisgoingtomoreandmoreglobalandthemanagementorgnizationisbecomingmoreandmoreflat,itforcesenterprisestoimplementinformationsystemonitsmanufacturingandmanagement.InthepastyearsinChina,duringtheimplementationofthemanagementinformationsystem,EnterpriseResourcePlanning(ERP)isgettingmoreandmorepopular,atthesametime,moreandmoreautomationequipmentswereimported.Butinmanymanufacturingenterprises,theresultofERPprojectisnotasgoodasoriginallyexpected.Especiallyinmanyflowmanufacturingcompany,thereisalackofsystem,whichisfocusedonmanufacturingprocesscontrol—ManufacturingExecutiveSystem(MES).Becauseofthat,thegeneralplanninginformationcannotbetransferredfromERPtothelowestlevelautomationequipment,theresultdatacannotbetransferredtoERPsystemaswell.AlsoMEShasmanyotherfunctionslikeanalyzingtheproductionbattleneck,productqualitycontrol,processimprovement,whichisnotincludedinERPsystem.ThethesiswillintroducetheinformationsystemoftheAcompany,thepracticeoftheintegrationofthesesystems,summarizedtheimplementationexperienceandlesson,hopetheothersimilarbatchflowmanufacturercangetsomebenefitsfromitwhentheyimplementandintegratetheirinformationsystems.ItintroducestheICmanufacturingindustryinits1stchaptersanddescribesthecharacteristicsofthebatchprocessingindustry;italsosimplydescribesthecurrentinformationstructureoftheICmanufacturingindustry.Inthe2ndchapter,itanalyzesinverydetailoftheenterpriselevelERPsystem,factorylevelmanufacturingsystemandlowestlevelautomationcontrolsystem.Inthe3rdchapter,thethesistheoreticallyanalyzesthenecessityofinformationintegrationinfactories,therequiredcontent,therequirementsforinformationsystemintegration,thensummarizethemethodsforsystemintegration.ThereisadetailanalysisofinformationsystemsofcompanyAinchapter4,andthethesisalsopointoutthenecessitiesandpossibilitiesforinformationsystemintegration,italsolistallrequirementsforsomekeydatabetweenalltheinformationsystems,itdrawsacompeletediagramofallinformationsystemsinthecompanyandshowsthedataflowthere.Theninchapter5,itanalyzesthefactorsofthesuccessfulinformationsystemsintegrationofthecompany,describestheoften-happenedissuesandtheirsolution.Inthe6thchapter,thereare2pointsofthewholethesis:themanufacturingcompanyshouldfocusbothenterpriselevelplanningsystem,themiddlelevelproductionexecutionsystemandthelowestlevelautomationsystemwhiletheyplantoimplementinformationsystems,shouldnotoverseeeachofthem,otherwisetherewillbeagapofdataflow;iftherearemorethanoneinformationsystemsinonecompany,allthesystemshouldbeeffectivelyintegtratedtogetthecompleteinformationmanagement,torealizethevalueoftheinformation,toimprovethecorecompetenceofthecompany.KEYWORDS:ERP,ManufacturingExecutiveSystem(MES),AutomationControlSystem,SystemIntegration2005193••••••••4•••••56ERPMESAutomation7AMESERPAutomationControlsMESMESERP(AutomationControls)AAMESERPMBA11ICMBA2MBA31-1ICICIC//////IC/ICICMBA4àààààààààààMBA5SSM:Sales&ServiceManagementERP:EnterpriseResourcePlanningSCM:SupplyChainManagementOAOfficeAutomationMES:ManufacturingExecutionSystemP/PE:ProductandProcessEngineeringAutomation:PLC,DCS,LineandMachineControlAutomationP/PESSMMESERPOASCMMBA61ICMBA7MBA8[5]MBA9[6]MBA10MBA11MBA12MBA13MBA14MBA15MBA16MBA17MBA18SSM:Sales&ServiceManagementERP:EnterpriseResourcePlanningSCM:SupplyChainManagementOAOfficeAutomationMES:ManufacturingExecutionSystemP/PE:ProductandProcessEngineeringAutomation:PLC,DCS,LineandMachineControlAutomationP/PESSMMESERPOASCMMBA19MES/ERPMBA20MESMBA21MESMBA22nnnnnnnnnnnnnnMBA23nnnnnnnnnnnnnnnMBA24nnnnnnnnnnnnnnnMBA25nnnnnnnnnnnnnnnnnnnMBA26nnnnnnnnnnnnnnMBA27MBA28ààMBA29uuuuuuMBA30•MRPII/ERPMESBOMBOMControlSPCMBA31••••••••••••••••••••MBA32•••MBA33MBA34•••MBA35•MBA36MBA37MBA38MBA39MBA40MBA41MBA42üüüüüüüüüüüüüüüüüMBA43üüüüüüüüüüüüüüüüüüüüüüüüüüüüüüüüüüüüüüüüüüüüüMBA44MBA45MBA46MBA47MBA48MBA49•MBA50•••MBA51MBA52MBA53MBA54MBA55MBA56MBA57[1]2002,9(3)P23-30[2]——[3]MESMES200210P5[4]MESAInternational,Execution-DrivenManufacturingManagementforCompetitiveAdvantage,MESAINTERNATIONALWHITEPAPERNUMBER5,1997,P4[5][6]ERP[7]ERP2003/3/18[8]20027P21[9]MESAInternational,MESExplained:AHighLevelVision,MESAINTENATIONALWITHEPAPERNUMBER6,1997,P3[10]MES20038P13[11]MESAInternational,MESExplained:AHighLevelVision,MESAINTENATIONALWITHEPAPERNUMBER6,1997,P12[12]MESAInternational,MESExplained:AHighLevelVision,MESAINTENATIONALWITHEPAPERNUMBER6,1997,P15[13]MESAInternational,TheBenefitofMES:AReportfromtheField,MESAINTENATIONALWITHEPAPERNUMBER1,1997,P6[14]MESMES200311P17-18[15]BrooksAutomation—ConfigurableManufacturingExecutionSystem,[16]BrooksAutomation