瓦尔特刀具在汽车工业上的应用

|2ndNovember2009|ED|LiYi1IATCT.com瓦尔特刀具在汽车工业上的应用November2009|2ndNovember2009|ED|LiYi2IATCT.com内容•发动机5C零件的加工•铝合金变速箱加工•刹车钳加工•排气歧管加工•高压供轨管加工•喷油器加工|2ndNovember2009|ED|LiYi3IATCT.com发动机缸体加工|2ndNovember2009|ED|LiYi4IATCT.com发动机缸体加工实例-精铣顶面(燃烧室面)现用刀具现用刀具(Ø400)50xYXD334-100IN2010(10less)(8cuttingedgesperinsert)vc=171m/minfz=0,20mmvf=1.360mm/minap=0,5mml=950mmToollife=200parts瓦尔特刀具F4045Z=42+6(Ø400)42xXNHF070508-D67WAK15(14cuttingedgesperinsert)6xP45420-G67WAK15(4cuttingedgesperinsert)vc=251m/minfz=0,14mmvf=1.360mm/minap=0,5mml=950mmToollife=250parts|2ndNovember2009|ED|LiYi5IATCT.com发动机缸体加工-缸孔精镗刀运动刀具解决方案视频1视频2|2ndNovember2009|ED|LiYi6IATCT.com发动机缸盖加工|2ndNovember2009|ED|LiYi7IATCT.com发动机缸盖加工-进排气阀加工FlexWedge,nopartstolose.AdjustingScrewLockScrew|2ndNovember2009|ED|LiYi8IATCT.com发动机曲轴、凸轮轴加工|2ndNovember2009|ED|LiYi9IATCT.com发动机曲轴、凸轮轴加工实例•粗铣主轴颈及曲拐颈•工件材料:34CrNiMo6•切削参数:Vc=180m/minhmax=0,4mmap=3–4mm|2ndNovember2009|ED|LiYi10IATCT.com发动机曲轴、凸轮轴加工实例-粗铣主轴颈及曲拐颈(包括曲拐两侧面)主轴颈Dc=700mmSB=19/20,9mmZ=72/36effective刀座数量=36曲拐颈Dc=700mmSB=19/20,9mmZ=64/32刀座数量=32|2ndNovember2009|ED|LiYi11IATCT.com发动机连杆加工1.2.3.3.4.钻小头孔及正反倒角ScrewFitNCT扩大头孔及正反倒角大头孔端面锪平及倒角铣小头孔斜面螺栓面锪平及倒角标准精镗刀镗小头孔标准精镗刀镗大头孔|2ndNovember2009|ED|LiYi12IATCT.com发动机连杆加工钻引导孔及孔口倒角一直钻穿,无需中途退刀双刃带保护由于间断切削及钻穿处带来的冲击特殊钻尖形式刀具刚性保证位置精度容屑槽经过抛光处理,出屑流畅|2ndNovember2009|ED|LiYi13IATCT.com铝合金变速箱加工铣面钻/扩/攻丝铣面精加工轴承孔组合孔加工精加工阶梯孔|2ndNovember2009|ED|LiYi14IATCT.com变速箱加工专机解决方案该刀具有多达18个滑块!|2ndNovember2009|ED|LiYi15IATCT.com变速箱加工反锪螺栓安装沉孔解决方案压缩空气或冷却液驱动反锪刀Guide-padArm视频|2ndNovember2009|ED|LiYi16IATCT.com刹车钳加工镗孔及孔底锪平插补铣密封槽及孔口倒角半精镗孔及锪孔口外圆插补铣钳口内侧圆弧常见夹紧方式多刃精铰刀活塞孔|2ndNovember2009|ED|LiYi17IATCT.com排气歧管加工粗铣排气面精铣刀排气面切断沉孔锪刀铣面、倒角锪平非标刀具|2ndNovember2009|ED|LiYi18IATCT.com排气歧管加工加工实例•工件–排气歧管–MercedesBenz•材料–GGGSiMo5.1•机床–MAZAKFH-4800加工中心•刀具/刀片–F4033.B.100.Z12.06–11xSNMX1205ANN–F57WKP25–1xXNGX1205ANN–F67WXH15•加工参数–vc=280m/minn=8901/min–fz=0,21mmvf=2220mm/min–f/U=2,5mm–ap=0,4mm•刀具寿命–60min=260pieces|2ndNovember2009|ED|LiYi19IATCT.com高压供轨管及喷油器加工|2ndNovember2009|ED|LiYi20IATCT.com高压供轨管加工粗铣端面、套镗外圆及倒角钻螺纹底孔扩成型孔|2ndNovember2009|ED|LiYi21IATCT.com高压供轨管加工枪钻钻深孔插补铣锥度螺纹铣连接耳部|2ndNovember2009|ED|LiYi22IATCT.com高压供轨管加工钻孔及孔口倒角铣出油连接处端面及套镗外圆和倒角插补铣出油处连接处外螺纹钻孔扩孔口倒角及锪平端面|2ndNovember2009|ED|LiYi23IATCT.com喷油器加工车外圆车外圆及锪端面滚丝组合钻孔XD钻头钻深孔|2ndNovember2009|ED|LiYi24IATCT.com喷油器加工铣高压连接端端面钻孔扩孔及孔底锪平钻中心孔钻枪钻引导孔及孔口倒角枪钻钻深孔钻小孔挤压攻丝外轮廓倒角|2ndNovember2009|ED|LiYi25IATCT.com瓦尔特您的系统合作伙伴汽车行合作伙伴FiatPolandVWChemnitz,GermanyBMWSteyrOpelKaiserslauternPSADaimlerChryslerMannheim,GermanyGörtz+Schiele,GermanyVMMotori,ItalyAudiGyör,HungaryDaewooHeavyIndustries(DHI),SouthKoreaDaimlerHyundaiTruckCorp.(DHTC),SouthKoreaWeifangDiesel,ChinaYulinDiesel,ChinaWuxiDiesel,ChinaJinanDiesel,ChinaJAC,ChinaCheryAutomotive,ChinaOEM-projectswith:HellerGrobCrossHüllerEx-Cell-oStarragHeckertKolb/HeyligenstaedtBurkhard+Weberandmanyothers!|2ndNovember2009|ED|LiYi26IATCT.com瓦尔特您的全球合作伙伴Headquarters,TübingenGermanyEUROPEGermanyItalyFranceGreatBritainSpainSwitzerlandBeneluxSwedenAustriaRussiaPolandCzechRepublicSlovakiaSloveniaRomaniaHungaryTurkeyNORTHAMERICAUSACanadaMexicoSOUTHAMERICABrazilArgentinaASIAANDOCEANIAP.R.ChinaTaiwanKoreaJapanIndiaSingaporeMalaysiaThailandIndonesiaAustraliaNewZealandWalterlocationsWALTERheadquarters|2ndNovember2009|ED|LiYi27IATCT.com感谢您的关注!