瓦尔特刀具资料5

_PeterMüllerXD-TechnologyDH20/DH30Pilot180/Pilot180CiPAC08-2【自学街】国内软件自学平台，更多教程资料免费下载！（zaojiao1.com/51zikaoba.com)|3rdOct.2008|FRD|2XD(A..85TFP)X.tremeDH(A..94TFP)roundetpointthinningreinforcedcornerby•highersecondaryrakeangle•cornerchamferDH20/DH30-Featuresdoublemarginsatalldia(5mmatendofflutedland)|3rdOct.2008|FRD|3•Catalognumber样本编号:A6794TFP=X.tremeDH20•Catalognumber样本编号:A6994TFP=X.tremeDH30•Fluteprofile排削槽型:XD-Technology•Pointgeometry头部槽型:New•Shank柄部方式:DIN6535HA•Diametertolerance直径公差:h7•Coating涂层:TFP(TINALFUTURAPOINT)•Margins导条:4(5mmatendofflutedland,≥5mmatmidofflutedland)•Diameter(catalog)直径:3,0-10,0mmSpecials不同处：•Diameter直径:upto20•Flutelength排削槽长度:upto34xd•Overalllength总长:430mm(=dia.10-20mm)ProductInformationDH20/DH30|3rdOct.2008|FRD|4DH20/DH30-WhenandHowtoUse什么时候用怎么用Typicalapplications典型应用场合:•materialswithhigherstrength(~900N/mm²)抗拉强度大于900N/MM2的材料•nosoftmaterial!没有软材料•applicationswithinterruptedcutting(non-rectangularexit,crossholes,etc.)•用于断削切削（相贯孔）Typicalcomponents典型元件:•crankshafts曲轴•dieandmouldcomponents模具Cuttingdata切削参数•sameasXD,highertoollifeatapplicationsmentionedabove•和XD一样，按照注意点使用可以获得高的刀具寿命。|3rdOct.2008|FRD|50100200300400500600700800X.tremeDHMitsubishiMSLKennaB272HPGOSG-FTO_GDXLGühringR-RTTnumberofholesmaterial:42CrMo4(4140),Rm=1060N/mm²depth:100mm(throughhole)vc=70m/minf=0.175mmsolubleoil6%-20barpilotholesdrilledwithXD-Pilot20mmthickplatesasrolled(notpre-machined无预加工)CompetitorComparisonTest竞争对手比较|3rdOct.2008|FRD|6Crankshaft曲轴Rm~850N/mm²d=4,2mmvc=65m/minf=0,15mmvf=739mm/mint=120mm(28,5xd)MQLToollife刀具寿命:84mApplicationexample应用例子–X.tremeDH|3rdOct.2008|FRD|7Crankshaft曲轴Cf38(1038,Rm~800N/mm²)d=4,0mmvc=80m/minf=0,13mmvf=840mm/mint=100mm(25xd)MQLToollife刀具寿命:205mApplicationexample应用举例–X.tremeDH|3rdOct.2008|FRD|8Pilotholes–ApplicationCasE引导孔-应用案例standardapplicationpilotholerectangulartosurface引导孔剖视图为矩形A6181TFTpilotholewithnon-rectangularentrytosurface(inclined,onroundsurface,etc.)引导孔为非矩形斜的或者在圆的表面钻引导孔pilotholewithnon-rectangularentrytosurface,conicalspecialcaseatcrankshaftstoavoidsmallstep(whichcancausebreakage)引导孔非矩形或圆锥形特殊的案例像在曲轴上为避免出现小台阶（小台阶可能会导致损坏）A7191TFTK5191TFTPilot180Pilot180C|3rdOct.2008|FRD|9-Features特征4cylindricallandsforbestradialguidance4条导条保证最佳径向支撑引导(5mmatendofflutedland,≥5mmatmidofflutedland)protective保护性倒角过的刃角cornerchamferTETspecialsymmetricalpointgeometry特殊头部槽型extrashortflutesforhigheststability非常短的排削槽保证高的稳定性(3,5xdfor2xdpiloting)TFTcoatingTFT涂层substrateK30F基体材料diatoleranceasXDPilot直径公差和XD引导钻一样ShankDIN6537HAextendedlengthPilot180|3rdOct.2008|FRD|10•Catalognumber样本编号:A7191TFT=X.tremePilot180•Fluteprofile排削槽型:N-typeN-模式•Pointgeometry头部槽型:New新的•Shank柄:DIN6535HA•Diametertolerance直径公差:likeXDPilot像XD引导钻•Coating涂层:TFT•Margins导条:4(5mmatendofflutedland,≥5mmatmidofflutedland)•Diameter直径:3,0-12,0mm-specialsupto20mm非标可以到直径20毫米•Flutelength排削槽长度:3,5…4xd(shouldbekeptshortevenatspecials)•Overalllength总长:DIN6537k(shortexec.)-ProductInformation产品信息Pilot180|3rdOct.2008|FRD|11flutelength排削槽长度3,5…4xdatcataloguetoolsusablelength使用的长度2,5…3xdatcataloguetools•Cataloguetoolsarekeptasshortaspossibleformaximumrigidity•Thisdoesnotincludeanyregrindingreservesingleusetools•Forregrindinglongerflutelenghtandusablelengthnecessaryspecialtools,but!lowerrigidity差的刚性!worsepilotholequality差的引导孔质量!worsedeepholealignment!lowertoollifeofpilotanddeepholedrill低的刀具寿命!ingeneralpre-testsatcustomernecessary总体在客户处预试验是需要的StabilityandRegrinding稳定和修磨Pilot180|3rdOct.2008|FRD|12typicalwearpatternafter2230pilotholes(toolstillusable)cuttingconditions切削条件：workmaterial:42CrMo4(4140),Rm=1.100N/mm²dia.6-holedepth:12mm,inclination30°vc=70m/min,f=0.1mm,vf=371mm/minsolubleoil-ToolLifeTesting刀具寿命试验Pilot180|3rdOct.2008|FRD|13050010001500200025003000dia3dia4dia6nb.ofholesToolLifeTestingVariousDiameters不同直径f=0,05mmf=0,06mmf=0,10mm42CrMo4(4140),Rm=1.100N/mm²holedepth:2xd,vc=70m/min,solubleoil|3rdOct.2008|FRD|14FeaturesPilot180CShankDIN6537HAextendedlengthTFTcoatingsubstrateK30F2smallands2条小导条protectivecornerchamfer保护性倒角的钻尖角TETspecialsymmetricalpointgeometry特殊头部槽型extrashortflutesforhigheststability超短的排削槽保证高的刚性(3,5xdfor2xdpiloting)dia1:30conical锥度|3rdOct.2008|FRD|15Pilothole:Geometryattransitionpilothole/deephole在引导孔和深孔过渡处几何形状usingcylindricalpilotdrillcausessmallstep产生台阶usingPilot180Cavoidsstep使用180C引导钻避免台阶~50…100µm|3rdOct.2008|FRD|16•Catalognumber样本编号:K5191TFT=X.tremePilot180C•Fluteprofile排削槽:N-type•Pointgeometry头部槽型:New•Shank柄:DIN6535HA•Diameter直径:conical1:30(1:50asspecial)锥度1；30•Coating涂层:TFT•Margins导条:2smallmargins•Diameter直径:4,0-7,0mm-specialsupto20mm•Flutelength排削槽长度:3,5…4xd(shouldbekeptshortevenatspecials)-ProductInformation产品信息Pilot180C|3rdOct.2008|FRD|17flutelength3,5…4xdatcataloguetools排削槽长度usablelength2,5…3xdatcataloguetools使用长度•Cataloguetoolsarekeptasshortaspossibleformaximumrigidity•样本里的刀具都是标准短产品这样可以保证最大的刀具刚性。•Anylongerflutelenghtandusablelength(specialtools)willcause（非标刀）长的排削槽和长的切削刃会导致：!lowerrigidity差的刀具刚性!worsepilotholequality差的引导孔质量!worsedeepholealignment差的深孔引导!lowertoollifeofpilotanddeepholedrill短的引导钻/深孔钻的寿命th