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1CENTRIFUGALPUMPSINTHECHEMICALINDUSTRYAbstract:Acentrifugalpumpconvertstheinputpowertokineticenergyintheliquidbyacceleratingtheliquidbyarevolvingdevice-animpeller.Themostcommontypeisthevolutepump.Fluidentersthepumpthroughtheeyeoftheimpellerwhichrotatesathighspeed.Thefluidisacceleratedradiallyoutwardfromthepumpchasing.Avacuumiscreatedattheimpellerseyethatcontinuouslydrawsmorefluidintothepump.Thisarticlestressesonaseriesofcentrifugalpumps,Fromabriefintroductiontotheprinciples.Keywords:centrifugalpump,Introduction,Workingprinciple,Cavitation,MechanismofCavitation,SolutionandRemedies1.IntroductionPump,deviceusedtoraise,transfer,orcompressliquidsandgases.Fourgeneralclassesofpumpsforliquidsaredescribedbelow.Inallofthem,stepsaretakentopreventcavitation(theformationofavacuum),whichwouldreducetheflowanddamagethestructureofthepump.Pumpsusedforgasesandvaporsareusuallyknownascompressors.Thestudyoffluidsinmotioniscalledfluiddynamics.Waterpump,deviceformovingwaterfromonelocationtoanother,usingtubesorothermachinery.Waterpumpsoperateunderpressuresrangingfromafractionofapoundtomorethan10,000poundspersquareinch.Everydayexamplesofwaterpumpsrangefromsmallelectricpumpsthatcirculateandaeratewaterinaquariumsandfountainstosumppumpsthatremovewaterfrombeneaththefoundationsofhomes.Onetypeofmodernpumpsusedtomovewateristhecentrifugalpump.Earlyversionofthecentrifugalpump,thescrewpump,consistsofacorkscrew-shapedmechanisminapipethat,whenrotated,pullswaterupward.Screwpumpsareoftenusedinwaste-watertreatmentplantsbecausetheycanmovelargeamountsofwaterwithoutbecomingcloggedwithdebris.IntheancientMiddleEasttheneedforirrigationoffarmlandwasastronginducementtodevelopawaterpump.Earlypumpsinthisregionweresimpledevicesforliftingbucketsofwaterfromasourcetoacontaineroratrench.GreekmathematicianandinventorArchimedesisthoughttohavedevisedthefirstscrewpumpinthethirdcenturyBC.LaterGreekinventorCtesibiusdevelopthefirstliftpump.Duringthelate17thandearly18thCenturiesAD,BritishengineerThomasSavery,FrenchphysicistDenisPapin,AndBritishblacksmithandinventorThomasNewcomencontributedtothedevelopmentofawaterpumpthatusedsteamtopowerthepump’piston.Thesteam-poweredwaterpump’sfirstwideusewasinpumpingwateroutofmines.Modern-dayexamplesofcentrifugalpumpsarethoseusedattheGrandCouleeDamontheColumbiaRiver.Thispumpsystemhasthepotentialtoirrigateoveronemillionacresofland.Alsoknownasrotarypumps,centrifugalpumpshavearotatingimpeller,alsoknownasablade,thatisimmersedintheliquid.Liquidentersthepumpneartheaxisoftheimpeller,andtherotatingimpellersweepstheliquidouttowardtheendsoftheimpellerbladesathighpressure.Theimpelleralsogivestheliquidarelativelyhighvelocitythatcanbeconvertedintopressureinastationarypartofthepump,knownasthediffuser.Inhigh-pressurepumps,anumberofimpellermaybeusedinseries,andthediffusersfollowingeachimpellermaycontainguidevanestograduallyreducetheliquidvelocity.Forlower-pressurepumps,thediffuserisgenerallyaspiralpassage,knownasavolute,withitscross-sectionalareaincreasinggraduallytoreducethevelocityefficiently.Theimpellermustbeprimedbeforeitcanbeginoperation,thatis,theimpellermustbesurroundedbyliquidwhenthepumpisstarted.Thiscanbedonebyplacingacheckvalveinthesuctionline,whichholdstheliquidinthepumpwhentheimpellerisnotrotating.Ifthisvalveleaks,thepumpmayneedtobeprimedbytheintroductionofliquidfromanoutsidesourcesuchasthedischargereservoir.Acentrifugalpumpgenerallyhasavalveinthedischargelinetocontroltheflowand2pressure.Forlowflowsandhighpressures,theactionoftheimpellerislargelyradial.Forhigherflowsandlowerdischargepressure,thedirectionoftheflowwithinthepumpismorenearlyparalleltotheaxisoftheshaft,andthepumpissaidtohaveanaxialflow.Theimpellerinthiscaseactsasapropeller.Thetransitionfromonesetoffloeconditionstotheotherisgradual,andforintermediatecondition,thedeviceiscalledamixed-flowpump.2.TheCentrifugalPumpThecentrifugalpumpisbyfarthemostwidelyusedtypeinthechemicalandpetroleumindustries.Itwillpumpliquidswithverywiderangingpropertiesandsuspensionswithahighsolidscontentincluding,forexample,cementslurries,andmaybeconstructedfromaverywiderangofcorrosionresistantmaterials.Thewholepumpcasingmaybeconstructedfromplasticsuchaspolypropyleneoritmaybefittedwithacorrosion-resistantlining.Becauseitoperatesathighspeed,itmaybedirectlycoupledtoanelectricmotoranditwillgiveahighflowrateforitssize.Inthistypeofpump,thefluidisfedtothecentreofarotatingimpellerandisthrownoutwardbycentrifugalaction.Asaresultofthehighspeedofrotationtheliquidacquiresahighkineticenergyandthepressuredifferencebetweenthesuctionanddeliverysidesarisesfromtheconversionofkineticenergyintopressureenergy.Theimpellerconsistsofaseriesofcurvedvanessoshapedthattheflowwithinthepumpisassmoothaspossible.Thegreaterthenumberofvanesontheimpeller,thegreateristhecontroloverthedirectionoftheliquidandhencethesmallerarethelossesduetoturbulenceandcirculationbetweenthevanes.Intheopenimpeller,thevanesarefixedtoacentralhub,whereasintheclosedtypethevanesareheldbetweentwosupportingplatesandleakageacrosstheimpellerisreduced.Aswillbeseenlater,thean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