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ProcessingSystemTankEquipment-CIPsparyball罐用配件-清洗球SecuritylevelNN/MMYY陶志红2010.04©AlfaLaval-SalesPresentationSanitaryEquipmentSlide2TankEquipment©AlfaLaval-SalesPresentationSanitaryEquipmentSlide3CleaningMethodsFillandboilanddump(floatation)HighpressurecleaninglancesStaticspraydevicesDynamicrotarysprayheadorjetheadManualcleaning:CIP:Brushandbucket►Duetothedevelopmentoftheproductionprocess(e.g.fermentationandstorage),thetimeforeverysingleprocessstepdecreaseddramatically►ThisiswhythecleaningtimeincreasedproportionallywiththeproductiontimeImportanceofCleaningPastCleaningProductionPresentImportanceofCleaning►Cleaningtimeistakingupmoreandmoretimeofthetotalprocess.►Thecleaningcostsareincreasing►Solution:►Thecleaningprocesshastobecomemoreefficient•Faster•LessExpensiveTheOptimalCleaningOperation.►Fromacustomerprospective,theoptimalcleaningoperationistoturnthetankaroundasquicklyaspossible.►Usingaminimumofwater,chemicals,energyandproducingaminimumofwastewater.►Beabletovalidatetheprocess.TEMPERATURET©AlfaLavalSlide7TACT=TotalCleaningImpactCleaningimpactneededtocleantheequipmentdependson:•Productintheprocess(stickyornot)•Surfaceofequipment(surfaceareaandroughness)•Equipmentdesign(easyordifficulttoclean)TheOptimalCleaningOperationTIMEACTIONCHEMISTRYTACSlide8CleaningimpactneededTypicalshearforceZeroorlowshearforcesHighshearforcesSurfaceShearForcesAffectsCleanabilityTTACTASlide8TTC?TheOptimalCleaningOperation►固定喷淋洗球(SSB)►旋转喷淋洗球(RSH)►旋转喷射清洗头(RJH)清洗技术的发展StaticSprayBall(SSB)RotarySprayHead(RSH)RotaryJetHead(RJH)最佳的清洗操作►对于客户来说，最佳的清洗就是能够尽快的把罐清洗干净用于下一步的生产。►用最少的水、化学清洗剂，同时产生的废水量最低。►可验证的清洗过程。阿法拉伐清洗设备的品牌：Toftejorg►Toftejorg成立50多年来，一直专注于洗罐设备的研究和开发，始终是世界上技术最先进和产品结构最完备的供应商。►2003,Toftejorg加入同样卓越的阿法拉伐集团，更名为阿法拉伐罐用设备部。阿法拉伐清洗技术►固定喷淋球-SSB-传统技术►旋转喷淋头-RSH-洗较小的罐或相对容易清洗的罐。►旋转喷射头-RJH-洗大罐或相对难清洗的罐或者对清洗要求高的罐阿法拉伐罐用设备部提供3种罐用清洗设备，完成不同的清洗任务。比较：冲击力-覆盖率覆盖率:覆盖喷流漩涡扇面索引模式全面部分部分/全面全面冲击力:低低中等高流量+时间:100%100%70-75%40to50%能量消耗:高高中等低FillBoilDumpFill-Boil-DumpStaticSprayBallRotarySprayHeadRotaryJetHead流量及冲击覆盖率清洗旋转的扇面，较温和的冲击力和中等覆盖率，浪费较少的水和较短的清洗时间。旋转喷淋球集中喷射，360°覆盖率。强大的冲击力，节约用水量，缩短清洗时间。旋转喷射头点状清洗，只清洗到中心的这些布点，冲击力极低，水浪费很多。固定喷淋球适用于较易清洗的罐适用于大罐、难清洗的罐，适用于卫生要求高的罐。固定喷淋球的清洗模式固定喷淋球主要依靠重力将水以喷流的形式分布到罐体的表面。固定喷淋球固定喷淋球喷流固定喷淋球自清洗?喷洒效果?旋转喷淋头的清洗模式旋转喷淋头SaniMidget旋转喷淋头可伸缩式的SaniMidget--清洗性能SaniMidget可伸缩式---用于喷雾干燥旋转喷射头的清洗模式旋转喷射头TZ-74SaniJet25操作于5bar旋转喷射头清洗技术-强烈的冲击力旋转喷射头旋转喷射头－喷射模式第一个周期旋转喷射头－喷射模式第二个周期旋转喷射头－喷射模式第八个周期TRAXVideoInstructionmanualCAS选型及典型应用►CAS2000结构工具►设计质量文本–CAS软件为特定的罐选择适当的洗罐设备及其安装位置►CAS经过TRAX验证的–详细的CIP操作程序►设备内部的性能及运用的文件和数据都包含在CAS软件中。最低流量的需求Minimumflowraterequired-RotaryJetHead/verticaltanks051015202530354005101520Height[m]Flowrate[m3/h]Dia.9mDia.8mDia.7mDia.6mDia.5mDia.4mDia.3mDia.2mDia.1mDia.10m14m3/h.8流量和清洗半径DescriptionCleaningradiusFlowratePressureDescriptionCleaningradiusFlowratePressureRotarySprayHeads[m][m3/h][bar]RotaryJetHeads[m][m3/h][bar]Microspinner360°0,252,32TZ-67PT4x6,100%5,511,55Minispinner360°0,354,12TZ-67PT4x7,0%6,1145MultiMidget/SaniMidgetLF220°U0,652,72TZ-67PT4x8,0%716,55MultiMidget/SaniMidget360°162TZ-67PT2x1010145MultiMidget/SaniMidget270°U1,46,52TZ-744x6,100%5,513,55SaniMidgetRetractor270°U1,67,52TZ-744x7,0%6,1175MultiMagnum/SaniMagnum270/360°2172TZ-744x8,0%7215SaniMega270°3252TZ-742x1010175RotaryJetHeadsTZ-74SC4x6,100%5,5165TZ-89LF2x2,51,71,85TZ-74SC4x7,0%6,1195TZ-894x43,73,45TZ-74SC4x8,0%722,55SaniJet2x21,61,65TZ-74SC2x1010195SaniJet2x3,8LS2,23,35TZ-74BK/MultiJet404x6,100%5,5125SaniJet2x3,8HS2,83,35TZ-74BK/MultiJet404x7,100%6,1165SaniJet4x4,246,15TZ-74BK/MultiJet404x8,0%7195TJ20G4x3,9/SaniJet254x4,25,26,55TZ-66PT4x8,100%7235TJ20G4x4,6/SaniJet254x5,25,695TZ-66PT4x9,0%827,55TJ20G4x5,5/SaniJet254x6,26125TZ-66PT4x10,0%932,55TZ-66PT2x1112,5215TZ-794x8,100%7235TZ-794x9,0%827,55TZ-794x10,0%932,55TZ-792x1112,5215如何开始呢？Clickhereforquestionnaire选型之前必须了解的问题：►罐的尺寸、形状（最好有图纸）►罐的内部结构（是否有搅拌器等）►清洗设备安装位置►罐内成装的物料►清洗的目的和要求►泵的流量和允许的压力乳品应用实例250吨生奶缸，采用SaniMega►更好的清洗效果►更快速升温►更短的清洗时间►节约用水►节约清洗剂250吨生奶缸，不同设备清洗比较用两个固定喷淋球►流量40m3/h►水压2bar►清洗时间34min.►加温达到75.2度，需要时间12分42秒.用一个SaniMega►流量25m3/h►水压3bar►清洗时间24min.►加热达76.2度，需要时间11分10秒.250吨生奶缸的CIP程序固定喷淋球SaniMega►清水洗1min1min►循环水洗2min0min►1%循环碱洗10min6min►清水洗3min3min►1%循环硝酸洗10min6min►清水洗3min3min►过氧乙酸洗5min5min►总CIP时间34min24min酸奶应用实例—法国Senoble45m³酸奶罐，用TJ20G►更好的清洗效果►可以增多生产时间►卫生级的设计►节约用水►节约化学清洗剂采用2固定喷淋球►流量25m3/h►水压2bar►清洗时间90min►每次清洗需时5min►无法去除罐中生物膜►用水量，清洗一缸用水2m3使用1个TJ20G►流量6m3/h►水压4-5bar►清洗时间45min►每次清洗用时5min►有效去除生物膜►用水量，清洗一缸用水0.5m3酸奶应用实例—法国Senoble使用TJ20G的实际效果►节约水量每罐每次1.5m3►每次清洗减少时间45min►用户Senoble安装了110台TJ20G酸奶应用实例—法国Senoble阿法拉伐罐用设备►罐清洗设备►新型搅拌器►储罐人孔盖►储罐附件►应用领域