数控车床编程

数控车床编程2012-10-26如图所示工件，毛坯为φ45㎜×120㎜棒材，材料为45钢，数控车削端面、外圆。起刀点设置在工件坐标系X55、Z20处。1．根据零件图样要求、毛坯情况，确定工艺方案及加工路线1）对短轴类零件，轴心线为工艺基准，用三爪自定心卡盘夹持φ45外圆，使工件伸出卡盘80㎜，一次装夹完成粗精加工。2）工步顺序①粗车φ40㎜外圆，留1㎜精车余量，S600、F80，T01。②精车φ40㎜外圆到尺寸，S1000、F40,T02。N01G92X55Z20；设置起刀点N02T0101；取1号90°偏刀，粗车N03G90G00X41Z1；N04M03S600；N05G01X41Z-64F80；粗车φ40㎜外圆，留1㎜精车余量N06G00X55Z20M05T0100；回起刀点换刀N07T0201；N08G00X40Z1;N09M03S1000；N10G01X40Z-64F40；精车φ40㎜外圆到尺寸N11G00X55Z20；N12M05；N13M02；用G90指令指令加工；毛坯直径为50mm,，端面加工吃刀深度1mm；切削过程中要求开切削液，粗加工切削时主轴转速为S200,F100，精加工S600，F50；假设加工过程中使用同一刀具;N010G92X100.0Z100.0;N020T0101;N030M03S200;N040M08;N050G90G00X55.0Z78.0;N060G79X30.0Z74.0F100;N070Z73.0;N080Z72.0;N090Z71.0;N100Z70.0;N110G00X55.0Z72.0;N120G77X48.0Z30.0S200F100;N130X46.0;N140X44.0;N150X42.0;N160X40.0S600F50;N170G00X100Z100;N180M09M05;N190M02;如图所示工件，毛坯为φ25㎜×65㎜棒材，材料为45钢。起刀点设置在工件坐标系下X30、Z150处。工步顺序①粗车外圆。分三刀切完，F100、S500。②自右向左精车右端面及各外圆面：车右端面→倒角→切削螺纹外圆→车φ16㎜外圆→车R3㎜圆弧→车φ22㎜外圆，F80，S800。③切槽，F50，S200。④车螺纹，F50，S250。⑤切断，F50，S200。T01为粗加工刀，选90°外圆车刀，T02为精加工刀，选尖头车刀，T03为切槽刀，刀宽为4㎜，T04为60°螺纹刀。N0005G92X30Z150；N0010G18G00Z2M03S500T0101；N0020X22；N0030G01Z-50F100；粗车外圆得φ22㎜N0040X30；N0050G00Z2；N0060X19；N0070G01Z-32F100；粗车外圆得φ19㎜N0080G91G02X1.5Z-1.5R1.5；粗车圆弧一刀得R1.5㎜N0090G90G00X30；N0100Z2；N0110X17；粗车外圆得φ17㎜N0120G01Z-32F100；N0130G91G02X5Z-2.5R2.5；粗车圆弧二刀得R2.5㎜N0140G90G00X30Z150M05T0100；N0150M03S800T0201；精车刀N0160X0Z2；N0170G01Z0F50；精加工N0180X14；N0190X16Z-1；N0200Z-32；N0210G91G02X6Z-3R3；粗车圆弧三刀得R3mmN0220G90G01X22Z-50；N0230G00X30；N0240Z150M05T0200；N0250M03S200T0301；换切槽刀N0260G00X20Z-19；割槽N0270G01X11F50；N0280X20；N0290G00X30Z150M05T0300；N0300M03T0401；换螺纹刀，调螺纹刀刀偏值N0310G00X16Z5S250M03；至螺纹循环加工起始点N0320G78X15.2Z-17F50；车螺纹循环N0323G78X14.6Z-17；N0325G78X14.2Z-17；N0328G78X14.0Z-17；N0330G00X30Z150M05T0400；N0340M03S200T0301；换切槽刀N0350G00X30Z-49；切断N0360G01X0F50；N0370G00X30Z150；N0380M05;N0390M02；图示如下零件,材料:黄铜,毛坯:锻件,单边余量约1mm,螺纹为公制直螺纹，螺距1.5mm1#刀：内孔刀；2#刀：切槽刀(刀宽为槽宽3mm)；3#刀：螺纹刀刀具起始点为(X100,Z50);N0010G92X100Z50;N0020M03S1500；N0030T0101；N0040G00X30N0050G00Z0；N0060G01X55F150；(加工端面)N0070G01X41；N0080G01X38Z-1.5；(倒角1.5×45)N0090G01Z-26；(车削内孔φ38)N0100G03X30Z-30R4F100；(车削内圆弧R4)N0110G01Z-37；(车削内孔φ30)N0120G00X28；(X向退刀)N0130G00Z50M05T0100；(Z向退刀)N0140T0201；(换内孔刀割槽)N0145M03S1500；N0150G00X35;(快速进刀)N0160G00Z-18;(快速进刀)N0170G01X44P2000F150;(割槽)N0180G00X36;(快速退刀)N0190G00Z50M05T0200；(快速退刀)N0200T0301；(换螺纹刀加工螺纹)N0210M03S700；N0220G00X38Z2；(快速进刀)N0230G78X38.8Z-16；(加工螺纹)N0233G78X39.4Z-16；N0236G78X39.8Z-16；N0230G78X40.0Z-16；N0240G00X30；N0250G00Z50；N0260G00X100；N0270M05；N0280M02;变速手柄轴，毛坯为φ25㎜×100㎜棒材，材料为45钢，完成数控车削。N10G50S10000N12G00G97S20T0101N14M03N16M08N18G00X78.854Z5.254N20G00Z-0.293N22G00X68.000N24G01X31.414F5.000N26G01X30.000Z-1.000N28G01Z-10.000F10.000N30G01X48.000N32G18G03X50.000Z-11.000R1.000N34G01Z-23.930N36G01Z-39.046N38G01Z-50.000N40G01X58.000N42G01X56.586Z-49.293F20.000N44G01X68.000N46G00X78.854N48G00Z5.254N50M01N52G50S10000N54G00G97S20T0202N56M03N58M08N60G00X99.774Z-23.684N62G00Z-27.430N64G00X61.800N66G01X49.800F5.000N68G01X41.420F10.000N70G04X0.500N72G01Z-37.546N74G04X0.500N76G01X53.420F20.000N78G00Z-27.430N80G01X41.420F5.000N82G01Z-37.546F10.000N84G04X0.500N86G01X61.800F20.000N88G00X99.774N90G00Z-23.684N92M01N94G50S10000N96G00G97S20T0303N98M03N100M08N102G00X0.481Z26.133N104G00X-9.414Z-0.293N106G01X18.586F5.000N108G01X20.000Z-1.000N110G01Z-20.586F10.000N112G01X0.586Z-30.293N114G01Z-29.293F20.000N116G01X-9.414N118G00X0.481Z26.133N120M09N122M30