日机装圣达因高速泵操作维修手册SndPump-LMV-343-IOM

02.09.03Evisitourwebsiteat:May2006CopyrightAllrightsreserved.Nopartofthispublicationmaybereproduced,storedinaretrievalsystemortransmittedinanyformorbyanymeans,electronic,mechanical,photocopying,recordingorotherwisewithoutthepriorpermissionofSundyneCorporation.©2006SundyneCorporationWarrantySundyneCorporationwarrantstoBuyerforaperiodoftwelve(12)monthsfromthedateofbeingplacedinservice(butnottoexceedeighteen(18)monthsafterthedateofshipment)thattheequipmentatthetimeofshipmentwillbefreefromdefectsofdesign,materialandworkmanship.Ifanydefectsormalperformanceoccurduringthewarrantyperiod,Sundyne’ssoleobligationshallbelimitedtoalteration,repairorreplacementatSundyne’sexpense,F.O.B.Factory,ofpartsorequipment,whichuponreturntoSundyneanduponSundyne’sexaminationprovetobedefective.EquipmentandaccessoriesnotmanufacturedbySundynearewarrantedonlytotheextentofandbytheoriginalmanufacturers’warranty.Sundyneshallnotbeliablefordamageorweartoequipmentcausedbyabnormalconditions,vibration,failuretoproperlyprimeortooperateequipmentwithoutfloworcausedbycorrosives,abrasivesorforeignobjects.THEFOREGOINGWARRANTYISEXCLUSIVEANDINLIEUOFALLOTHERWARRANTIES,WHETHEREXPRESSEDORIMPLIEDINCLUDINGANYWARRANTYOFMERCHANTABILITYORFITNESSFORANYPARTICULARPURPOSE.InnoeventshallSundynebeliableforconsequentialorincidentaldamages.02.09.03Evisitourwebsiteat:ThismanualispartofthefinaldatapackageforyourSundyneLMVpump.ThismanualprovidesusefulinformationfortheSundynepump,includinghowto:installit,maintainit,serviceit,troubleshootproblemsandorderparts.Inadditiontothismanual,thefinaldatapackageincludes:drawings,Sundynespecificationsheetwithtestperformancecurves,testdata,inspectiondata,materialcertificatesifrequired,driver,couplingandauxiliaryequipmentinformation.AlldimensionsareprovidedinEnglishunitsfollowedbySIunitsinparenthesis.Thismanualcontainsthefollowingsections:i.IntroductionandSafetyii.EquipmentandSafetyPrecautionsiii.CriticalStartupChecklist1.InstallationDescribeshowtoinstallthepumpandhowtostoreituntilyouinstallit.2.LubricatingOilSystemProvidesthefollowinginformation:howtopreparethegearboxforstart-up;howthelubricatingoilsystemworks;andspecificationsforgearboxlubricants.3.Start-upProvidestheprocedureforstartingthepump.4.ServicingProvidesproceduresforservicingthepump.5.OperationandControlofSundynePumpsFactorsthatarecriticaltoproperpumpoperation.6.ProcessEndDisassemblyandMaintenanceoftheSealsProvidesanunderstandingoftheprocessendofthepump.Describeshowtoremovethegearboxandsealhousingfromthepumpcase,anddetaileddisassemblyoftheprocessendincludingmechanicalseals.7.GearboxDisassemblyProvidesproceduresfordisassemblingthegearboxofthepump,andsuggestionsforinspectionofdisassembledhardware.8.InspectionofDisassembledHardware9.High-SpeedShaftEndPlayProvidesadetaileddescriptionofhowtosetendplayonthehigh-speedshaftbeforere-assembly.10.GearboxandProcessEndReassemblyProvidesadetailedre-assemblyprocedureforthegearboxandpump.02.09.03Evisitourwebsiteat’sBulletinforAlignment1INTRODUCTION&SAFETYTextSymbolsThefollowingsymbolsmaybefoundinthetextofthismanual.Theyhavethefollowingmeanings:WARNING:Textaccompaniedbythissymbolindicatesthatfailuretofollowdirectionscouldresultinbodilyharmordeath.ELECTRICALHAZARD:Textaccompaniedbythissymbolindicatesthatfailuretofollowdirectionscouldresultinelectricaldamagetoequipmentorelectricalshock.RECOMMENDED:Textaccompaniedbythissymbolindicatesrecommendedusage.REMINDER:Textaccompaniedbythissymbolindicatesaremindertoperformanaction.EQUIPMENTUSEALERT:Textaccompaniedbythissymbolindicatesthatfailuretofollowdirectionscouldresultindamagetoequipment.EquipmentandSafetyPrecautionsSundyneCorporationmanufacturescentrifugalpumpstoexactingInternationalQualityManagementSystemStandards(ISO9001)ascertifiedandauditedbyLloyd’sRegisterQualityAssuranceLimited.Genuinepartsandaccessoriesarespecificallydesignedandtestedforusewiththeseproductstoensurecontinuedproductqualityandperformance.Sundynecannottestallpartsandaccessoriessourcedfromothervendors;incorrectdesignand/orfabricationofsuchpartsandaccessoriesmayadverselyaffecttheperformanceandsafetyfeaturesoftheseproducts.Failuretoproperlyselect,installoruseauthorizedSundynepumppartsandaccessoriesisconsideredmisuseanddamageorfailurecausedbymisuseisnotcoveredbySundyne’swarranty.Additionally,modificationofSundyneproductsorremovaloforiginalcomponents