IKEA 3Cs Presentation

LibertyMillsLimitedA/51-A,S.I.T.E,Karachi-75700,Pakistan.Tel:[phone]Fax:[phone]Web:@libertymillslimited.comLibertyMillsLimited…….Consistentinquality,betterenvironment&healthyresourcesTobeanEthicalReliableandFavoredVendorofTextilestoOurCustomersWorldwideLibertyMillsLimited,locatedintheindustrialheartofKarachi,wasfoundedin1964.FromhumblebeginningitistodayoneofthelargesttextileprocessingunitinPakistanwithaproductioncapacityof500,000squaremetersoffabricperday.Thewholeproductionisexporteddirectlyandindirectlytocustomerwhichincludevendorsofinternationallyrecognizebrands,departmentalstoresandmailorderfirms.WeareanISO9001andOEKOTEXStandard100Certifiedcompany.Upgradingthequalityofourproductsandservices,personnel,equipmentandinfrastructureisanongoingfeatureofouroperation.OrganizationalStructure$0.00$20.00$40.00$60.00$80.00$100.00$120.00M/Y2004/5M/Y2005/6M/Y2006/7M/Y2007/8M/Y2008/9M/Y2009/10M/Y2010/11M/Y2011/12$49$52$63$73$59$73$93$110CERTIFICATION/ACCREDIATIONSocialAccountability8000-2008ISO9001:2008Oeko-TexStandard100(classIandII)OrganicExchange100StandardOrganicExchangeOEblendedstandardLaboratoryaccreditedbyITS•Targetapprovedfor18months–GREEN•H&Mapprovedfor24months•Carrefourapprovedfor12months•Wal-martapprovedfor12months–Yellow•WaltDisneyapprovedfor24months•ICSInternationalapprovedfor12months•TargetFEapprovedfor12months-status84%GREEN•Wal-martFCCAapprovedfor24months–status92%Green•MGBapprovedfor24months–status94%Green•Debenhamsapprovedfor12months–Statussatisfactory•Carrefourapprovedfor12months–StatussatisfactoryHOMETEXTILESAPPARELFABRICSOURKEYCLIENT’SOTTOVersandGAPbonprixHandelsgesellschaftmbHJonesofNewYorkBlanchePortePoloSiplec(France)ZaraHomeTurnerBiancaMangoTargetUSAJordacheInternational(HK)Ltd.K-MartAustaliaJ.C.PennyLi&FungMedlineIndustries,Inc.OurcompanyspecializeinWoven&Knits,StartingfromT-120threadcounttoT-300threadcount100%cottonsatins,alsoincludingcottonandpolycottonpercalesetc.etc..SheetsetsBedinaBagComfortersetsDuvetcoversetsCurtainsFurnishingfabricsetc.etc.PRODUCTOVERVIEWSHEETSETSHEETSETQUILTCOVERSETSHEETSETPRODUCTOVERVIEWBEDINABAGCOMFORTERSETCOMFORTERSETBEDINABAGProduct/ItemQuantity/MonthWovenBedLinen520,000SetsBedinaBag75,000SetsCurtains100,000PairsTableLinen50,000PcsProduct/ItemMeter/MonthWovenBedLinen2,210,000MeterBedinaBag900,000MeterCurtains250,000MeterTableLinen125,000MeterProcessingCapacity4.1Millionmeter/monthLIBERTYMILLSLIMITEDATHEIMTEXTIL2009LIBERTYMILLSLIMITEDATHEIMTEXTIL2008LIBERTYMILLSLIMITEDATHEIMTEXTIL2007LIBERTYMILLSLIMITEDATHEIMTEXTIL2006PROCESSMANUFACTURERORIGINQUANTITYSINGE/DESIZEPAREX3.2MGB1SINGE/DESIZEOSTHOF2.8MGB1BLEACHINGGOLLER3.2MGERMANY1STENTERMONFORT2.6M/5CHAMBERGERMANY1STENTERBABCOCK2.8M/7CHAMBERGERMANY1STENTERBRUCKNER2.4M/5CHAMBERGERMANY1LISTOFMACHINARY(PRINTINGUNIT)PROCESSMANUFACTURERORIGINQUANTITYSTENTERBRUCKNER2.4M/4CHAMBERGERMANY1STENTERBABCOCK2M/5CHAMBERGERMANY1LOOPSTEAM/CURINGMACHINESTORK380M/3.2NETHERLAND1LOOPSTEAM/CURINGMACHINESTORK200M/3.2NETHERLAND1CALANDERRAMISCHKLIENEFER3.4/5BOWLGERMANY1CALANDERRAMISCHNIPCO3MGERMANY1LISTOFMACHINARY(PRINTINGUNIT)PROCESSMANUFACTURERORIGINQUANTITYRAISINGMACHINEITALY/CHINA9ROTARYMACHINESTORK1850/20COLORNETHERLAND1ROTARYMACHINESTORK1800/12COLORNETHERLAND1PRINTINGMACHINEREGGIANI3.2/16COLORITALY2SAMPLETABLEZIMMER3.2/30MAUSTRIA1SAMPLETABLEMBK2.8/15MGERMANY1PROCESSMANUFACTURERORIGINQUANTITYWINCHSOFTFLOWBRAZZOLI600KGSITALY2WINCHSOFTFLOW500KGSPAKISTAN1WINCHSOFTFLOW1000KGSGERMANY1SLITTINGMACHINEWITHPADDERBIANCALAUIITALY1HOSEIRYWASHINGARTOSGERMANY1COLORKITCHENAUTOMATICIASITALY1PROCESSMANUFACTURERORIGINQUANTITYENGRAVING(CADCAM)STORKNETHERLAND1COMPACTORTUBETEXUSA2EMERIZESUPERMULLERGERMANY1◦BleachingMachine-Goller◦Stenter–Monforts◦3.2mtrswideSanforizingMachine◦RaisingMachines◦AdditionalStitchingFloor(underplanning)“about100machinesfloorwith10,000sets/dayproduction”.Bleaching:5.3–5.5Millionmtrs/monthStenter:Widerwidth9.0–9.3Millionmtrs/month&narrowwidth2.5-3.0Millionmtrs/month.Raising:1.4–1.6Millionmtrs/month.Printing:2.0–2.2millionmtrswider&0.8–1.0millionnarrowwidthSanforizing:1.8–2.0Millionmtrs/monthStitching:30,000sets/dayor780,000sets/monthTechnology/PlantSupplier:ABAMETEnvironmentalTechnologiesLtd.-TurkeyPROTECTechnicalServices–QatarTechnology/SystemOpted:DissolvedAirFloatation+ActivatedSludgeSystemConstructionCompany:PrincipalBuildersEngineers&ContractorsProjectEstimatedCost:PakRs.100million/US$1.15millionsPlantCapacity:4,600m3/d(1,000,000milliongallonsperday)LibertyMillsLimitedETPConstructionCapacity4,600m3/day(1,000,000IGPD)ProjectDetailsLibertyMillsLimitedETPConstructionCapacity4,600m3/day(1,000,000IGPD)SitePicturesLibertyMillsLimitedETPConstructionCapacity4,600m3/day(1,000,000IGPD)SitePictures