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量具名称Equipmen量具编号Equipmen参数规格Dimension单位UnitPartA-1A-2A-3B-1B-2B-3C-1C-2C-3Reference111111111112111111111130000000000400000000005000000000061101101001711111110118111111111190000000000101111111111111111111111120000000100131111111111141101111001151111111111161111111111171111111111181111111111191111111111201111111111211101010101220010101100231111111111241111111111250000000000260100000010271111111111281111111111291111111111300000010000311111111111321111111111331111111111340010010110351111111111361101111011370000000000381111111111390000000000401111111111411111111111420000000000431011111101441111111111450000000000461111111111471111111111480000000000491111111111500000000000+-+++-×++×+×-×+++×++××++-×++++++-++×++---××50-22试验次数TrialsCode+样品数Samples33测试日期TestTate平价人数Appraisers过程变差/过程能力ProcessVariation(σ产品类型Description基件编号P/N0规格上限USLMM-+-0.5878930.4838030.4466970.4934410.486379-++0.5665750.462410.4708320.4124530.4496960.4986980.4881840.4276870.5011320.5137790.5449510.4654540.5022950.5290650.5430770.4092380.5614570.5030910.505850.487613RefValue0.4769010.5090150.5764590.5661520.570360.5216420.5237540.4841670.5204960.4772360.452310.5456040.5141920.5995810.5472040.5024360.4378170.5155730.4889050.5599180.5427040.4545180.5173770.5319390.519694测量系统分析(MSA)GR&R---数据记录表DataWorksheet分析时机AnalyticalOccasion报告编号ReportNO.规格下限LSL测量人员OperatorＡ测量人员OperatorＢ测量人员OperatorＣRegularNewQCPPPAPOther0101A0Count44650A0Count4555015.734.350.016.034.050.01Count3971001Count39710031.368.7100.032.068.0100.0471031504810215047.0103.0150.048.0102.0150.00101B0Count42547B0Count4524716.031.047.015.032.047.01Count9941031Count310010335.068.0103.033.070.0103.051991504810215051.099.0150.048.0102.0150.00101A0Count43750C0Count4295117.033.050.016.334.751.01Count8921001Count6939934.066.0100.031.767.399.051991504810215051.099.0150.048.0102.0150.0KappaABCA—0.860.78SourceABCABCB0.86—0.79TotalInspected505050505050C0.780.79—#Matched424540424540REF0.880.920.77FalseNegative(appraiserbiasedtowardrejection)000FalesPositive(appraiserbiasedtowardacceptance)000EffectivenessMissRatrFalseAlarmRateMixed850A84%6%5%95%UCI93%97%90%93%97%90%B90%6%2%CalclatedScore84%90%80%84%90%80%C80%13%9%95%LCI71%78%66%71%78%66%≥90%≤2%≤5%Totalinspected5050#inAgreement393995%UCI88%88%CalculatedScore78%78%95%LCI64%64%GR&R样本：10%~30%＞30%补充：Total通常被认为是一个可接受的测量体系。当排列或分类零件，需要加强过程控制时被推荐运用。Marginallyacceptablefortheappraiser-mayneedimprovementAcceptablefortheappraiserCountkappa大于0.75表示有很好的一致对于产品控制的情况下，当测量结果与决定准则是确定“符合或不符合某特性的规范”（如：100%检验或抽样），样品（或标准）必须被选择，但不需要包括整个过程范围。测量系统的评估是以特性公差为基础（如对公差的%GRR）。在过程研究情况下，当测量结果与决定准则是确定“过程稳定性、方向以及是否符合自然的过程变差”（如：SPC、过程控制、能力及过程改进），在整个作业过程范围的样本可获得性变得非常重要。当评估一测量系统对过程控制的适用性时（如对过程变差的%GRR），推荐采用过程变差的独立估计法（过程能力研究）。如果Ppk大于1，则将测量系统与过程进行比较如果Ppk小于1，则将测量系统与公差进行比较被认为是不可接受的。判定在某些适用情况下被认为可接受。Unacceptablefortheappraiser-needsimprovement＜10%A*B-CrasstabulationBTotalTotalExpectedCountCountTotalCountExpectedCountExpectedCountExpectedCountCountExpectedCountB*C-CrasstabulationB*REF-CrasstabulationTotal＜80%＞5%＞10%≥80%≤5%ExpectedCountExpectedCountEffectivenessMissRatrFalseAlarmRateExpectedCountA*C-CrasstabulationC*REF-CrasstabulationC≤10%DecisionMeasurementsystemExpectedCountTotalCountTotalA*REF-CrasstabulationREFExpectedCountExpectedCountREFTotalCTotalTotalExpectedCountTotalREFTotalExpectedCountExpectedCountSyetem%EffectiveScorevs.Reference4System%EffectiveScore3%Appraiser%Scorevs.Attribute2ExpectedCountExpectedCountExpectedCountCountExpectedCountA-B-1A-B-2A-B-3B-C-1B-C-2B-C-3A-C-1A-C-2A-C-3A判OK概率0.6667A-1A-2A-3A-SAFA1111111111111111111A判NG概率0.3333111111101111111111111111111B判OK概率0.6867111111101010101010101010101B判NG概率0.3133101010101010101010101010101C判OK概率0.6600101010101010101010101010101C判NG概率0.34001010101011111011110111100OK概率0.6800111100011111111111111110NG概率0.3200111111101111111111111111111111111101010101010101010101错误的拒收FA101010101111111111111111111错误的接受FR111111101111111111111111111不相配DI1111111010101010010100100101010101111111111111111111Xbar0.516111111110111101111111100STDEV0.042111110001111111111111111111D30.4590111111101111111111111111111D41.5410111111101111111111111111111A20.1530111111101111111111111111111111111101111111111111111111UCLx0.5225111111101111111111111111111LCLx0.5097111111101110101111100UCLr0.064811110001001011100010LCLr0.019310101001111111111111111111111111101111111111111111111CPU-4.09111111101010101010101010101CPL4.0910101010101101010010100CPk0.0010110001111111111111111111Ppk-4.0911111110111111111111111111111111110111111111111111111111111110101001010110101001010101011111111111111111111111111011111111111111111111111111011111111111111111111111111010101110011100110101010011111111111111111111111111011110111111110011110001010101010101010101101010101111111111111111111111111101010101010101010101101010101111111111111111111111111101111111111111111111111111101010101010101010101101010101101111111110101101100111111111111111111111111110101010101010101010110101010111111111111111111111111110111111111111111111111111110101010101010101010110101010111111111111111111111111110101010101010101010110101