20141.2.3.4.5.6.7.1Fig.1Diagramofropewheelregulatoragencies0,,。,,[1]。,,。11。21,56,,3,,32,。,,:(1),;(2)、、;(3)、[2]。2,,。:2013-12-18:2014-1-08doi:10.3969/j.issn.1673-3142.2014.02.014,(266043)[]。,,,。,,,。[];;[]U463.85+3[]A[]1673-3142(2014)02-0052-04FailureModeAnalysisandDesignImprovementsforRope-wheelGlassRegulatorShiXinhua,WangXuehong(FAWJiefangQingdaoAutoCo.Ltd,QingdaoCity,ShandongProvince266043,China)[Abstract]Reliabilityofautoglassregulatoristheimportantinfluencingfactorofautomobileridecomfortandautomobileanti-theftsecurity.Inthispaper,throughstudyingtheprincipleofrope-wheelglassregulatorsystem,combiningwiththemarketfeedbackfailuremode,thereasonsofrope-wheelglassregulatorfailureareanalyzedindetails,andspecificimprovementmeasuresareputforward.Afterreliabilitytest,goodeffectisobtained,therope-wheelglassregulatorreliabilityisimproved,designbasisisprovidedforthedevelopmentofrope-wheelglassregulator.[Keywords]rope-wheelglassregulator;vehicle;vehicledoorAGRICULTURALEQUIPMENT&VEHICLEENGINEERING522Vol.52No.220142February201412345675222.1,,,,。,,,,、[3]。2.2,,,,,,,、,、,。2.3,,,,,,,2。2.4,,,,,,,,3。2.5。,,,、,,,,YF,Z,,4。2.6[4]。,,,,,,[5]。3,,、、2Fig.2Diagramoflowerguidewheelofglassregulator3Fig.3Glassregulatorshaftassembly4Fig.4DiagramofdoorglassguidedeviationFZY:532014,。3.1,。,。、,,,,5。3.2,,,,,6。3.3,,/,,73%。3.47,,。,。3.5,,8。3.6,,:(1)0.25mm;(2)0.5mm;(3)0.5mm。3.7,,,,9。(t=1.5mm)(t=2mm)5Fig.5Diagramofguidebracketoptimizationsolution6Fig.6Diagramofglassregulatoroptimizationscheme7Fig.7Diagramofglassfixedslideroptimizationscheme8Fig.8Diagramofregulatorupperandlowerrolleroptimizationsolution9Fig.9Diagramofregulatoruppertensioningmechanism545221A/mm2.5~3,2B/mm7.5~93C/mm2~2.21Tab.1Fitsizereferenceofglasstroughwiththesurroundings3.8,[6],。,,,,,,。3.9,,,。,。10。3.10(1),(11),,≤0.32。(2),,,112。4,,,,。,、,、、,。[1],,,.[J].,2011(6):56-59.[2].[J].,2000(1):4-10.[3].[J].,2012(7):118.[4],.[M].:,1996.[5].[D].:.2003.[6].[D].:,2011.(1983—),,,。E-mail:sxh_158@163.com10Fig.10Frontguidebracketweldingpositioningblockofdoorglass11Fig.11Contactsiteofglasstroughwiththeglass12Fig.12Fitdimensiondefinitionofglasstroughwiththesurroundings:55