22050A智能蓄电池综合维护系统手册2015

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蓄蓄电电池池综综合合维维护护系系统统用用户户使使用用手手册册XXXXXXXXXX电电子子科科技技有有限限公公司司ShijiazhuangShengYangElectronicsCo.,Ltd2目录第一章系统概述···························4本章简介··············································4系统概述··············································4蓄电池综合维护系统功能框图····························4管理模块概述··········································5充电模块··············································5放电模块··············································5电池监测模块··········································5智能监控软件··········································5第二章放电仪·····························7本章简介··············································8概述··················································9工作原理及简图········································9操作规程及使用方法····································9操作面板图:·······················································9放电方式选择操作流程···············································10技术指标(见下页表格)·············································11注意事项··············································11第三章充电模块···························12本章简介··············································12概述··················································12工作原理及简图········································12操作规程及使用方法····································13第四章蓄电池监测单元·······················14本章简介················································14概述····················································14系统工作原理及简图······································14注意事项················································143第五章智能监控软件························17本章简介················································17概述····················································17安装软件················································18蓄电池放电单元及电池监测仪······························18建监控数据文件·························································18打开已有的数据文件·····················································18填写监控设备信息·······················································18综合维护系统监控画面···················································19放电单元的运行状态·····················································20综合维护系统操作控制台·················································20运行日志·······························································22软件工具栏·····························································22纪录曲线······························································23电池组综合信息························································23电池组详细信息·························································23充放电电压·····························································244第一章系统概述本章简介蓄电池综合维护系统概述蓄电池综合维护系统功能框图管理模块概述放电模块概述充电模块概述电池监测模块概述智能监控软件概述系统概述电池综合维护系统是根据铁路机车蓄电池特性开发的蓄电池维护设备,符合《机车酸性蓄电池管理办法》规定,可按不同要求灵活配置。其充电、放电、电池监测模块均可单独使用,也可按不同的方式组合使用以适应不同的用户需求,使机车蓄电池维护变得简单可靠,提高了维护效率,该系统具有自动化、智能化等特点。蓄电池综合维护系统功能框图+-电池综合维护系统可按不同要求灵活配置。其充电、放电、电池监测模块均可智能监控软件电池监测充电模块放电模块蓄电池管理单元内部总线232总线5单独使用,也可按不同的方式组合使用以适应不同的用户需求。管理模块概述管理模块是工业控制用7寸触屏,操作系统为WINCE,界面清晰、操作简单方便,支持内存卡扩展(16G),支持优盘等,可以通过鼠标操控,管理模块负责接收用户通过键盘、监控微机发布的命令,通过通信总线控制充电模块、放电模块执行相应的命令,接收电池测试模块发送的电池组测试信息、充电模块信息、和放电模块信息,并通过串口发送到监控微机,管理一个液晶显示器,显示相应的信息。充电模块接收管理模块发布的命令,按给定的方案为蓄电池充电,其中包括:恒流充电、限压充电、恒压充电、电压跟随充电其他功能:给管理模块发送实时工作状态。放电模块接收管理模块发布的命令,按给定的电流对蓄电池进行放电。其他功能:发送电压、电流实时值及工作状态,监测风扇。各模块可单独工作,也可并联运行。电池监测模块测量每节电池的电压、温度,测量电池组电压、电流和环境温度。测量结果发送到管理模块供其分析。智能监控软件智能设备监控软件是与圣洋电子科技有限公司生产的智能仪器设备配套使用的计算机监控软件。给用户提供对仪器设备进行全面的监视和控制利用计算机强大的数据分析、处理、存储的能力,进一步提高仪器设备的效能。监控软件通过计算机的RS-232串口与被监控的智能设备相连接取得被测设备的各种技术数据,在计算机屏幕上显示出来。根据用户在计算机上发出的各种控制操作,向被控设备发出相应的控制指令,实现设备的远程监控。监控软件还设有数据纪录功能,可以按用户需要纪录设备的运行数据,供用户事后分析使用。6设有系统运行日志,记录用户操作、设备运行状态、故障告警等信息。为了适应不同用户的不同要求,使软件可以灵活地满足各种特殊的场合。监控软件的各种运行参数都可以随时根据具体情况和需求进行改动。为了简化用户的操作,软件还设有搜索设备的功能,对于连接在串口上的智能设备进行扫描,自动获得设备的通信参数、设备类型等基本参数,给用户设置提供参考。监控软件还提供了一个查询记录数据文件的程序,可以显示纪录下来的设备数据信息,还可以用图表曲线方式直观的反映出来,用户可以以此分析设备工作性能。还可以把不同的曲线进行比较判断,更加准确地掌握设备的性能状况。7第二章操作界面本章简介概述系统设置数据存储概述本系统操控界面为工控ARM模块7寸彩色触屏运行系统为WINCE,界面清晰直观、操控简单方便系统设置系统设置包括:上半部分为出厂设置区下部为用户设置区,设置存储文件名和模块状态模块及功能选择单体电池电压温度显示充放电电压电流曲线电压电流表头8存储路径、数据存储保存方式及时间轴(默认值最佳)设置前先要解锁(解锁密码为13579)操作顺序:先点功能及模块选择区的设置按键主显示去切换到设置界面,再点解锁键弹出密码输入窗输入密码(13579)后点确认键用户设置区可用,设置好存储路径(路径选择SDMMC)和文件名后点保存即可,系统充放电结束后可以关闭软件后用优盘把存储文件拷出用上位机软件分析读取数据存储第三章放电仪(管理模块+放电模块)本章简介概述工作原理及简图操作规程及使用方法技术指标用户设置区解锁键路径设置键数据保存9注意事项概述220V50A放电模块是专为通信用大容量蓄电池组进行放电维护而设计的,它具有以下技术特点:1.采用新型PTC放电材料,提高热交换效率,减轻放电检测系统的重量,使用寿命长。2.具备多种放电方式恒流定时方式恒流定安时方式3.放电模块采用单片机全数字控制,对电池电压、放电电流进行实时检测,动态调整。保证任意时刻均处于设定放电状态,以保证放电的准确性。4.可设置的电池组电压放电下限,根据用户设定的电池保护电压值可自动停止放电以避免电池组被过放电,并以报警音提示用户。工作原理及简图操作规程及使用方法操作面板图:管理模块放电模块SSCCFF--IIIIII智能蓄电池综合维护系统石家庄圣洋电子科技有限公司单体监测通信口显示区USB口232通信口10单体监测通信:连接单体监测模块可以监测蓄电池单体电压。USB口:可以连接鼠标或者优盘进行系统操作或者数据移动、转存等。232通信口:可以连接上位机监控软件(功能等同系统监控)。显示区:系统显示终端(WINCE界面)。(电池监测单元详细说明见说明书后半部分;PC机智能监控软件详见)用串行通讯线将放电仪的RS232端口和PC机相连。本系统交流配电为三相四线,请按照配电标识接线,接通~380V市电,打开电源开关。此时操作面板LCD背景灯点亮,同时LCD显示进入开机界面,并开始显示主操作界面,如下图所示:放电操作流程1.选择模块及功能栏里的放电2.选择放电方式:最常用为恒流定时3.设置放电参数:放电电流、放电时间、放电安时以及放电保护电压(必须设置负责会放坏电池)114.按启动按钮开始放电技术指标(见下页表格)项目指标额定交流输入电压380V±20%额定放电电压直流220V放电电流1~50A可调放电容量1~9999AH可调放电时间0~99小时59分钟可调电池低压保护点160~220V可设定计量误差电流误差≤±1%电压误差≤±1%工作环境0℃~40℃;连续工作绝缘电阻≥10MΩ(1000VDC)注意事项交流配电一定要按照指示接线电池组正、负极不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