设备综合效率OEE计算方式表单

Equipment设备:Shift班次:1ReportingPeriod报告时间:Part型号:600B.ContractuallyRequiredDowntimes计划内停机时间165        Breaks休息15minutes        Lunch午餐120minutes        PlannedMaintenance设备保养时间20minutes        Meetings班前会时间10minutesC.NetAvailableTime净的可用时间(A-B)435D.DownTime非计划停机时间30        EquipmentBreakdowns设备故障停机10minutes        Setups&Adjustments调整时间5minutes        Tooling换刀时间5minutes10minutesE.OperatingTime操作时间(C-D)405F.Availability时间利用率(E/C)0.931G.TotalPartsRun总生产数量18900H.IdealCycleTime理论周期时间0.077J.PerformanceEfficiency性能利用率((HxG)/E)3.593BlockedTime堵料时间minutesStarvedTime缺料时间minutesLossDuetoBlockage&Starvation堵料缺料损失K.TotalRejects不合格数量2L.QualityRate合格率((G-K)/G)0.9999        DocumentedMinorStoppages填记录的时间卧式带锯床2015/8/1XXX/OP10Availability时间利用率A.TotalScheduledTime总制度时间PerformanceEfficiency性能利用率DocumentedBlocked/Starved堵塞/缺料LossUnaccounted不明损失QualityRate合格率(FxJxLx100)334.516%OverallEquipmentEffectiveness综合效率M.OverallEquipmentEffectiveness综合效率minutes100minutes2.7512minutes7.25minutes0.5minutes6.750piecesmin/partpiecesXXX/OP10Equipment设备:Shift班次:2ReportingPeriod报告时间:Part型号:1440minutesB.ContractuallyRequiredDowntimes计划内停机时间240minutes        Breaks休息60minutes        Lunch午餐90minutes        PlannedMaintenance设备保养时间45minutes        Meetings班前会时间45minutesC.NetAvailableTime净的可用时间(A-B)1200minutesD.DownTime停机时间70minutes        EquipmentBreakdowns设备故障停机30minutes        Setups&Adjustments调整时间30minutes        Tooling换刀时间5minutes5minutesE.OperatingTime操作时间(C-D)1130minutesF.Availability时间利用率(E/C)0.942G.TotalPartsRun总生产数量3200piecesH.IdealCycleTime理论周期时间0.3278min/partJ.PerformanceEfficiency性能利用率((HxG)/E)0.928BlockedTime堵料时间minutesStarvedTime缺料时间minutesLossDuetoBlockage&Starvation堵料缺料损失K.TotalRejects不合格数量5piecesL.QualityRate合格率((G-K)/G)0.9984(FxJxLx100)87.277%        DocumentedMinorStoppages填记录贯穿式双端面磨床2014/11/5XXX/OP10Availability时间利用率A.TotalScheduledTime总制度时间PerformanceEfficiency性能利用率DocumentedBlocked/Starved堵塞/缺料LossUnaccounted不明损失QualityRate合格率OverallEquipmentEffectiveness综合效率M.OverallEquipmentEffectiveness综合效率Equipment设备:Shift班次:2ReportingPeriod报告时间:Part型号:1440minutesB.ContractuallyRequiredDowntimes计划内停机时间240minutes        Breaks休息60minutes        Lunch午餐90minutes        PlannedMaintenance设备保养时间45minutes        Meetings班前会时间45minutesC.NetAvailableTime净的可用时间(A-B)1200minutesD.DownTime停机时间70minutes        EquipmentBreakdowns设备故障停机30minutes        Setups&Adjustments调整时间30minutes        Tooling换刀时间5minutes5minutesE.OperatingTime操作时间(C-D)1130minutesF.Availability时间利用率(E/C)0.942G.TotalPartsRun总生产数量3200piecesH.IdealCycleTime理论周期时间0.3278min/partJ.PerformanceEfficiency性能利用率((HxG)/E)0.928BlockedTime堵料时间minutesStarvedTime缺料时间minutesLossDuetoBlockage&Starvation堵料缺料损失K.TotalRejects不合格数量5piecesL.QualityRate合格率((G-K)/G)0.9984(FxJxLx100)87.277%PerformanceEfficiency性能利用率DocumentedBlocked/Starved堵塞/缺料LossUnaccounted不明损失QualityRate合格率OverallEquipmentEffectiveness综合效率M.OverallEquipmentEffectiveness综合效率        DocumentedMinorStoppages填记录强力型卧轴轴矩台平面磨床2014/11/5XXX/OP10Availability时间利用率A.TotalScheduledTime总制度时间Equipment设备:Shift班次:2ReportingPeriod报告时间:Part型号:1440minutesB.ContractuallyRequiredDowntimes计划内停机时间240minutes        Breaks休息60minutes        Lunch午餐90minutes        PlannedMaintenance设备保养时间45minutes        Meetings班前会时间45minutesC.NetAvailableTime净的可用时间(A-B)1200minutesD.DownTime停机时间70minutes        EquipmentBreakdowns设备故障停机30minutes        Setups&Adjustments调整时间30minutes        Tooling换刀时间5minutes5minutesE.OperatingTime操作时间(C-D)1130minutesF.Availability时间利用率(E/C)0.942G.TotalPartsRun总生产数量3200piecesH.IdealCycleTime理论周期时间0.3278min/partJ.PerformanceEfficiency性能利用率((HxG)/E)0.928BlockedTime堵料时间minutesStarvedTime缺料时间minutesLossDuetoBlockage&Starvation堵料缺料损失K.TotalRejects不合格数量5piecesL.QualityRate合格率((G-K)/G)0.9984(FxJxLx100)87.277%        DocumentedMinorStoppages填记录热处理电炉2014/11/5XXX/OP10Availability时间利用率A.TotalScheduledTime总制度时间PerformanceEfficiency性能利用率DocumentedBlocked/Starved堵塞/缺料LossUnaccounted不明损失QualityRate合格率OverallEquipmentEffectiveness综合效率M.OverallEquipmentEffectiveness综合效率Equipment设备:Shift班次:2ReportingPeriod报告时间:Part型号:1440minutesB.ContractuallyRequiredDowntimes计划内停机时间240minutes        Breaks休息60minutes        Lunch午餐90minutes        PlannedMaintenance设备保养时间45minutes        Meetings班前会时间45minutesC.NetAvailableTime净的可用时间(A-B)1200minutesD.DownTime停机时间70minutes        EquipmentBreakdowns设备故障停机30minutes        Setups&Adjustments调整时间30minutes        Tooling换刀时间5minutes5minutesE.OperatingTime操作时间(C-D)1130minutesF.Availability时间利用率(E/C)0.942G.TotalPartsRun总生产数量3200piecesH.IdealCycleTime理论周期时间0.3278min/partJ.PerformanceEfficiency性能利用率((HxG)/E)0.928BlockedTime堵料时间minutesStarvedTime缺料时间minutesLossDuetoBlockage&Starvation堵料缺料损失K.TotalRejects不合格数量5piecesL.QualityRate合格率((G-K)/G)0.9984(FxJxLx100)87.277%PerformanceEfficiency性能利用率DocumentedBlocked/Starved堵塞/缺料LossUnaccounted不明损失QualityRate合格率OverallEquipmentEffectiveness综合效率M.OverallEquipmentEffectiveness综合效率        DocumentedMinorStoppages填记录圆盘双端面研磨机2014/11/5XXX/OP10Availability时间利用