NPI工程师培训资料

FoxconnConfidential新人訓練教材FoxconnConfidential一.工作職掌介紹二.新產品導入流程三.新產品量試流程圖大綱FoxconnConfidential工作職掌介紹NPI工作職責分為以下幾點:1.負責新產品導入進程的掌控以及物料準備狀況的跟催.2.Readinesschecklist的製作及維護.3.L6~L10測試程式及治具版本的管控.4.量試生產及人力排配,相關單位的組織協調.5.Compass網站管理,各部門準備狀況跟催.6.整理每次量試的DPHU/issuelist.FoxconnConfidential工作職掌介紹並與客戶溝通.7.追蹤每次量試的不良改善情況.8.量試作業的檢討及不良改善追蹤.9.量試費用統計及檢討.10.專案負責人需掌控所有文件的版次包括SMT及TSE程式,并記錄制作產品履歷.FoxconnConfidential新產品導入流程ItemActionitemDRIunitRemarkCheckpoints1治具費用評估NPI根據PM提供之產品相關信息,由前後段ME比照現有機種進行治具預估報價單,NPI確認匯總.1EstimateFixtureCostNPIMEhastodothequotat-ionreferringtonewpro-jectdataandexistingproject.2新產品信息發布/新產品信息發布會NPI1.確定仁義時間,地點,出席人員.2.準備相關2NewproductinformationIssue/Newproductintro-ducemeetingNPI1.Meetingtime,address&Attendeenotice2.DataspreparebyPPT,Includingdetailedprojectinformation&buildFoxconnConfidential新產品導入流程ItemActionitemDRIunitRemarkCheckpoints3工程可行性評估NPI密切聯系制造和制工1.特別是新技朮﹐新制程的可行性評估,研究和准備工作3EngineeringfeasibilityevaluationNPIKeepthecontactclosewithmanufa-ctureandmanufac-tureengineer.1.Theevaluationandpreparationofnewtechnologyandprocess4工程資料獲得与移轉相關部門工程資料括﹕BOM,Overlay,Boardfile,Schematic,MPS,CosmeticInspectionCriterion,StencilJobNumber,FixtureshippingtrackingNumber,TestProgramreleasedate.NPI量試說明會發布1.所有资料可以由Compass或MCMs網站下载或由客户的Email得到2.确認所有资料是否到位或有更新3.若有更新告知相关部门4Engineeringdocumentsacquire,includingBOM,Overlay,Boardfile,Schematic,MPS,CosmeticInspectionCriterion,StencilJobNumber,FixtureshippingtrackingNumber,TestProgram,andforwardtorelateddepartmentNPIBuildpreparationmeeting1.DownloadallfilesfromCompass/MCMSorbyemail2.Toverifyifallfilesarecompletedorupdated3.ForwardtoalldepartmentifanyupdateFoxconnConfidential新產品導入流程ItemActionitemDRIunitRemarkCheckpoints5BOM的区别PE1.PE在獲取BOM后與上一次量試BOM或相近BOM進行比對,找出不同點5BOMDifferencePE1.PEtoshownewBOMdifferencebycomparingtopreviousone6BOM的确认NPI1.NPI通過Moto提供的信息對difference進行確認或將其傳給Moto確認6BOMConfirmNPI1.NPIorMotorolaconfirmthedifferencebaseonMotorolaprovidedinformation.7MissingASLListPE1.PE在獲取BOM后比照現有ASL將無SupplierInfo的物料整理成MissingASLList7MissingASLListPE1.IfBOMavailable,PEmakemissingASLlist8獲取ASLMC1.MC/Neil將MissingASLList傳于Moto要求其提供8AcquireASLMC1.MC/NeilforwardtheMissingASLlisttoMotorolaandaskMorotolatoprovidetheASL.FoxconnConfidential新產品導入流程ItemActionitemDRIunitRemarkCheckpoints9原始BOM轉換發行PE1.PE由NPI處獲取原始BOM2.由PE申請新料MotoP/N對應之H.HP/N3.要求SCM對新料詢價,然后在SAP中建立物料主檔4.發行H.HBOM并將電子檔傳給各相關部門9ThetransformandissueofH.HBOMPE1.PEgettheMotoBOMfromNPI.2.PEapplyfornewmaterialH.HP/N3.AskSCMtoquotefornewpartsandsetupmaterialsdatasinSAP.4.H.HBOMissueandsendE-BOMtoalldepartment10關務BOM製作PE10CustomBOMissuePEFoxconnConfidential新產品導入流程ItemActionitemDRIunitRemarkCheckpoints11維護GTLMC1.ReleasePR給采購,并跟進PO及物料到廠狀況2.DailyupdateGTL11GTLupdateMC1.ReleasePRtobuyer,tracingPOandmaterialsstatus2.DailyGTLupdate12MissingSpecListCE1.根據BOM所列物料除去已有Spec物料在查找MCMs網站后﹐確認沒有Spec的物料明細,傳于對應專案負責人12MissingSpecListCE1.MakemissingspeclistandsendtoNPIleader13獲取物料Spec.NPI1.將MissingSpecList傳給MotoPM,要求其提供并跟進13GetmaterialSpecNPI1.AskMotoPMtosupplymaterialsspecperMissingsepclistFoxconnConfidential新產品導入流程ItemActionitemDRIunitRemarkCheckpoints14整理ReadinessChecklistNPI1.将信息分類并將其进展状态列于Checklist中2.依據MotoMEM要求ReadinessCheckList必須在量試一周前傳于Moto,實際要求從專案建立后每周都要將其發于客戶進行及时沟通14ReadinessChecklistudpateNPI1.UpdateChecklistbyprojectstatus2.MotoMEMrequirestosendReadinesschecklisttoMotooneweekbeforethebuild,infact,wemustsenditforcommunicationeveryweek15FESOP,Overlay,Boardfile,Schematic發行FE-ME1.文件须發行或傳達到相關部門1.根據BOM對Overlay和Boardfile進行確認并反饋NPI2.發行FESOP,Schematics,Overlay15IssueofFESOP,Overlay,Boardfile,SchematicFE-ME1.Documentsissueorforwardtorelateddepartment1.ToverifyOverlay&BoradfilesbyBOMandfeedbacktoNPI2.IssueFESOP,Schematics&OverlayFoxconnConfidential新產品導入流程ItemActionitemDRIunitRemarkCheckpoints16依據BoardFile設計Nestplate,H-tower,周轉箱(包裝規范)或托盤等SMT用具FE-ME1.在主板外形與現有主板差異太大無法共用時才需另行設計托盤2.在主板需裸板出貨時才需設計周轉外箱和發行包裝規范16ThdesignofSMTtoolslikeNestplate,H-tower,transferbox,POP&traybyBoardfilesFE-ME1.Designuniquetrayifcouldn'tsharewithothers2.Maketransfercarton&PCBAPOPifPCBAshipmentisneeded17周轉箱設計圖樣確認NPI1.將周轉箱設計圖樣傳給Moto確認17ApprovaloftransferboxdrawingNPI1.SenddrawingoftransfercartonforMotoapproval18依StencilJobNumber向鋼板供應商請購FE-ME1.CheckNestplate与PCB相符18OrderStencilsperStenciljobnumberFE-ME1.CheckthecoherencebetweenNestplateandPCBFoxconnConfidential新產品導入流程ItemActionitemDRIunitRemarkCheckpoints19依據設計圖紙請購SMT用具FE-ME19SMTtoolspurchasingbydesigndrawingFE-ME20Nestplate﹐Stencil到厂檢驗FE-ME1.NPI確保量試PCB到廠后告知FEME2.FEME協調SMT在Printer上用PCB實地驗証Stencil并反饋NPI20CheckNesplate&StencilsafterarrivalFE-ME1.NPItoneedtonoticeFE-MEafterPCBarrival.2.FEMEcooperatewithSMtoverifyStencilsandfeebacktoNPI21BESOP,流程卡,包裝規范發行BE-MEFixturelist21IssueBESOP,Flowchart&POPBE-MEFixturelist22設計專用出貨紙箱BE-ME1.如產品不能共用現有紙箱﹐則需設計22DesignuniqueshippingcartonBE-ME1.TodesignCartonifcan'tsharewithothersFoxconnConfidential新產品導入流程ItemActionitemDRIunitRemarkCheckpoints23出貨紙箱設計圖樣確認NPI1.將出貨紙箱設計圖樣傳給Moto確認23DrawingApprovalofshippingcartonNPI1.SendCartondrawingtoMotoforconfirmaion24將包裝規范建進SAP系統中PE24IncludedPOPintoSAPPE25打印主板条码和整机条码IT25Printoutkitnumberlabela