洗涤程序

WashingFormula洗涤程序WhatisaWashFormula什么是洗涤程序？Washformulastructure(washsteps,waterlevel,temperature,time.洗涤程序的构成（洗涤步骤、水位、洗涤温度、时间）Producttype(detergent,alkali,bleach,sour,soft).清洁剂种类（主洗剂、碱性助剂、漂剂、酸剂和柔软剂）Productamount(ml/kg,gm/kg)清洁剂用量（毫升每公斤、克每公斤）DetergencyPieor“Sinner’sCircle”洗涤要素饼状图Theeffectivenessofdetergencyprocessesarecontrolledbyvaryingtheabovefactorsofthewashingprocess.洗涤过程中的去污的能力受以上的各种因素控制TimeTemperatureMechanicalactionProcedureWashingFormula洗涤程序5Factorsaffectingwashformuladevelopment设计洗涤程序时需要考虑的五大要素Waterconditions水质情况Soiltype污垢类型Soilamount脏污程度Textiletype织物类型Productionrequirements具体生产情况Time时间Timerequiredforthecompletionofeachoperation(includingwasherfillingtimesbutexcludingdraintimes,isdependent时间体现在洗涤过程的每一步操作（包括洗衣机进水时间Designofthewasher洗衣机本身固定设置Sizeofwaterlinesandwaterpressureavailable水管的尺寸和水压Thedegreeofsoilcontainedinthefabrics织物的脏污程度Typeofsoilinvolved污垢的类型Sizeoftheload装载量WashingFormula洗涤程序Operation步骤Time(min)时间（分）Preflush预/冲洗1-5Prewash/break预/主洗8-10Wash/suds主洗8-15Bleach漂洗7-10Rinse过水2-3Sour,softener中和、柔软5-7Starch上浆7-10Time时间WashingFormula洗涤程序Temperature温度Thetypeoffabric织物种类Colouroffabricbeingwashed洗涤织物的颜色Thetypeofsoilcontainedinthefabric污垢类型Theparticularoperationitself操作的细节Preflushoperation冲洗86-100F/30-40CPrewash/breakoperation预洗122-170F/50-75CWash/suds主洗122-185F/50-85CChlorinebleachoperation氯漂漂洗150-160F/65-70COxygenbleachoperation氧漂漂洗140-180F/60-82CWashingFormula洗涤程序Chemicalaction化学作用GeneralguidelinespHonconventionalwashing常规洗涤中pH值：Break&Suds主洗pH10.6-11.8Chlorine氯漂漂洗pH10.2-10.8Oxygen氧漂漂洗pH10.8-11.2Sour中和pH5.5-6.5Typeofsoil污垢类型Typeoffabric织物类型Colouroffabric织物颜色Particularoperation操作细节WashingFormula洗涤程序Mechanical机械作用Generalguidelines常规指引:Break,Suds,Bleach主洗6-8inches/15-20cmFlushes&Rinse冲洗&过水12-14inches/30-35cmSour/Fabricsoftener中和/柔软9－10inches/22-25cmStarch(instant)上浆9-10inches/22-25cmWools&fabric–highwaterlevelthroughoutthewashformula羊毛织物－整个洗涤程序要保持高水位Waterlevels水位Overloading/underloadingofwheels超载/低载Oversudsing泡沫过多Washwheeldesign(pullmanandY-pockethigherwaterlevelthanopenpocketwashers)洗衣机的设计（卧式或Y舱的水位比开舱式的要高）WashingFormula洗涤程序AbsorbedWater&FreeWater织物吸收水&未吸收水Absorbedwater–cannotberemovedfromthewasherbymerelydraining织物吸收水－不能通过排水从织物中排走的水WashingFormula洗涤程序Typeoffabric织物类型Absorbency吸水量[l/kg]Cotton纯棉:TerryCloth圈绒织物3.2Cotton纯棉:Sheets床单2.050%/50%Polyester/Cotton涤/棉1.565%/35%Polyester/Cotton涤/棉1.2100%Polyester涤0.8Freewater–wateraddedaftersaturationtoachieveddesiredwaterlevel织物未吸收水－织物吸收饱和后，再加入的达到设置水位的水。Washing&Rinsing–continuousinterchangebetweenfree&absorbeduntilastateofequilibriumbetweensoilorchemicalsinthefabricandwaterinthewasher主洗&过水－吸收水和洗衣机内的未吸收水之间不停交换直到洗衣机内污垢或清洁剂达到某种平衡WashingFormula洗涤程序AbsorbedWater&FreeWater织物吸收水&未吸收水InitialFlush头道冲洗Removesoil去污Raisethetemperatureofthelinen提升织物温度Lowerthealkalinitybeforethenextoperation在下一步步骤之前保持较低碱度Removeblood,initialflushbetween80-100F(25-40C)去除血渍，头道冲洗温度保持在80-100F(25-40C)WashingFormula洗涤程序Break预洗Bulkofthesoil–brokenloosefromfabric松动污垢－从织物上将污垢打散Suspendedinthewashsolution悬污Mostimportantstepforsoilremoval去污过程中重要的一步Lowwaterlevel低水位WashingFormula洗涤程序Suds&Carrryover主洗/主洗+漂洗Keepalreadyloosenedsoilinsuspension保持打散的污垢悬浮Continuesoilremoval持续去污Usedtoextendthedetergencyimmediatelyfolloweitherasudsorbreakcycle紧接着预洗，加强去污力Atlowwaterlevel,nosuppliesadded低水位，不再加水Lowerthesoilandalkalinitypriortobleachingstep加强去污保证漂洗的碱度要求WashingFormula洗涤程序Bleach漂洗Stainremoval去污OxygenorChlorine氧漂或氯漂pH(10.2to10.8forChlorine,10.8-11.2forOxygen)pH（氯漂应在10.2-10.8,氧漂应在10.8-11.2)Temperature温度150-160F/65-70CChlorine氯漂应在150-160F/65-70C140-180F/60-82COxygen氧漂应在140-180F/60-82CTurbidity(bleachinclearwater)amountofsoilleft.污浊度体现去污情况（漂应在清水中加入）Improvestainremoval增强去色素效果Bleachconcentration漂的浓度50-100ppmavailablechlorineforlight轻污50－100ppm100-150ppmmedium中污100－150ppm150+stainsandheavysoil重污高于150ppmWashingFormula洗涤程序IntermediateExtract/Rinse中脱/过水Neverintermediateextractdirectlyafterthebleachcycle不要在漂洗后直接中脱Rinse–removethedetergent,soap,bleachetc.inthefabrics过水－过去织物中残留的清洁剂，肥皂，氯漂等。Adilutionprocessathighwaterlevel在高水位进行稀释Reducethetemperatureofthelinen降低织物温度Lastrinseshouldlessthan50ppmofactivealkalinity最后一步过水活性碱应低于50ppmWashingFormula洗涤程序Sour/Softner&FinalExtraction中和/柔软&最后脱水Conditionfabricsforsubsequentfinishing为下一步烘干熨烫制造有利条件Sour–reducepHoflinenforfinalprocessing中和－减低pH值MonitorfinalpHoffabricusingUniversalindicator使用通用指示剂测量织物pH值Reducetheamountofwaterinthelinenforfasterprocessing减低织物的含水量方便下一步工作Moistureretention(30-100%-extractedlinenwillweigh130-200%ofdrylinenweight)保水性（30－100％－脱水后织物重量应是干重的130－200％）Shakeoutallowlinentoloosenfromtheoutershell–easilyunload打散织物－方便卸载WashingFormula洗涤程序Washingformulaexample洗涤程序实例分析WashingFormula洗涤程序Lightsoil轻污Middlesoil中污Heavysoil重污Color彩色White白色